Transmission - Removal, Replacement And Installation - 2 Of 2
- Gearbox, Manual (B5254T4, M66 AWD; 2004-2007)
- Transmission, Removing
- Notes
- Removal
- Removing Engine Compartment Components
- Removing The Charge Air Pipe
- Removing Components From The Transmission
- Removing The Gear Selector Cables From The Transmission
- Removing The Coolant Hose From The Passenger Compartment Heater
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing The Air Baffle And Splash Guard Under The Engine
- Removing The Screw For The Cable Duct
- Removing The Cross Members From The Body
- Removing The Front Mounting For The Exhaust Pipe
- Removing The Propeller Shaft
- Removing The Mounting For The Center Bearing For The Propeller Shaft
- Removing The Screws And Nuts For The Engine Pad, Engine Stabilizer Brace And Steering Gear
- Detaching The Power Steering Line
- Removing Front Suspension Components (Both Sides)
- Preparations When Removing Transmission
- Draining Transmission Fluid
- Removing The Screws For The Sub-Frame Support Plates (Both Sides)
- Removing The Right Drive Shaft
- Removing The Collision Protection System Over The Steering Gear
- Lowering The Sub-Frame
- Removing The Drive Shaft
- Removing Bevel Gear
- Removing The Rear Engine Mounting
- Hanging Up The Steering Gear
- Lowering The Engine And The Transmission
- Installing The Fixture On The Mobile Jack And Transmission
- Removing All The Screws For The Transmission And Engine
- Removing The Transmission
- Transmission, Removing
- Gearbox, Manual (TF-80SC AWD; 2006-2007)
- Manual Transmission (B5234T3, M56; B5244S, M56; B5244T3, M56; 2001)
- Seal, Primary Shaft, Replacing
- Seal, Primary Shaft, Replacing
- Primary Shaft Seal 41 MM
- Primary Shaft Seal 44.6 MM
- Installing The Gearbox
- Cleaning And Lubricating The Input Shaft
- Checking Before Installing
- Adjusting The Position Of The Engine And Gearbox
- Installing And Tightening The Screws For The Gearbox
- Installing The Screw And Clamp On The Gearbox
- Lifting The Engine And Gearbox To The Horizontal Position
- Installing The Rear Engine Mounting
- Installing The Exhaust Pipe On The Turbocharger (TC) And The Starter Motor On The Engine
- Installing The Subframe On The Bodywork
- Installing The Sealing Ring For The CV Joint Housing
- Installing The Left Drive Shaft On The Gearbox, Stub Axle And Control Arm
- Installing The Screws For The Front Engine Pad
- Installing The Delivery Line On The Rubber Hoses And Torque Rod Screws
- Installing And Tightening The Screw For The Rear Engine Pad
- Installing The Cross Member
- Installing The Right Drive Shaft On The Gearbox, Stub Axle And Control Arm
- Installing New Lock Nuts On The Steering Gear
- Installing And Tightening Front End Components (Both Sides)
- Tightening The Ball Joint Pinion
- Checking The Gearbox Fluid Level
- Installing The Screw On The Cable Conduit
- Installing The Wing Liner
- Lowering The Car And Removing The Lifting Beam And Lifting Tools From The Engine
- Installing The Torque Control Arm
- Installing The Remaining Screws On The Gearbox And Starter Motor
- Installing The Gearbox Cable Bracket On The Gearbox And The Cables On The Levers
- Installing Service Clips
- Installing The Clutch Pipe On The Junction
- Installing The Air Hose On The Turbocharger (TC) And The Delivery Line On The Manifold
- Installing The Coolant Hose
- Installing The Air Cleaner (ACL) Housing And The Torque Rod In The Engine Compartment
- Checking The Steering Gear Bearing In The Boot At The Firewall
- Installing The Engine Cover
- Gearbox, Removing
- Notes
- Disconnecting The Battery Lead
- Removing Engine Compartment Components
- Removing The Torque Rod
- Continue Removing Engine Compartment Components
- Removing The Screws From The Cable Harness Clamps
- Removing The Torque Control Arm
- Remove The Gearbox Cables From The Levers On The Gearbox
- Plugging The Hose As Far As The Clutch Master Cylinder
- Removing The Mounting Screws For The Gearbox And Starter Motor
- Removing The Coolant Hose From The Heater Unit
- Installing The Lifting Beam And Lifting Hook On The Engine
- Removing The Air Baffle And Splash Guard Under The Engine
- Draining The Gearbox Fluid
- Removing The Screw For The Cable Conduit
- Removing The Nuts And Screws For The Steering Gear From The Sub-Frame
- Hanging Up The Steering Gear
- Removing The Charge Air Pipe
- Removing The Control Arms And Track Rod (Both Sides)
- Removing The Nut From The Ball Joint (Both Sides)
- Removing The Screws From The Sub-Frame Support Plates (Both Sides)
- Removing The Stub Axle From The Control Arm
- Removing The Drive Shaft From The Stub Axle (Right-Hand Side)
- Removing The Sealing Ring For The CV Joint Housing
- Removing The Cap For The Drive Shaft Support Bearing
- Removing The Drive Shaft
- Pressing Up The Sub-Frame On The Right-Hand Side
- Removing The Screw From The Starter Motor And The Exhaust Pipe From The Turbocharger (TC)
- Removing The Front Cross Member
- Removing The Screw For The Rear Engine Pad
- Removing The Rear Engine Mounting
- Removing The Screw And Clamp From The Gearbox And Engine
- Preparatory Work For Removing The Stub Axle On The Left-Hand Side
- Removing The Left Drive Shaft From The Gearbox
- Lowering The Sub-Frame
- Lowering The Engine And Gearbox
- Removing The Collision Protection System Over The Steering Gear
- Preparations For Removal Of The Gearbox
- Installing the fixture on the mobile jack
- Removing the gearbox
- Transmission Fluid, Replacing
- Transmission, Installation
- Notes
- Cleaning And Lubricating The Input Shaft
- Cleaning the input shaft
- Checking Before Installing
- Adjusting The Position Of The Transmission And Engine
- Installing And Tightening Screws For The Transmission
- Lifting The Engine And Transmission To The Horizontal Position
- Installing The Rear Engine Mounting
- Installing The Bevel Gear
- Installing The Front Propeller Shaft (Applies To AWD)
- Installation Of The Collision Protection Above The Steering Gear (Only Applies To Right-Hand Drive Vehicles.)
- Fitting The Sub-Frame To The Body
- Installing The Sealing Ring For The CV Joint Housing
- Installing The Left Hand Drive Shaft To The Transmission, Wheel Spindle And Link Arm
- Installing New Lock Nuts And Screws On The Steering Gear
- Installing The Screw In The Rear Engine Pad
- Installing Screws For The Bracket For The Heated Oxygen Sensor (HO2S) Wiring
- Installing The Cross members
- Installing The Right-Hand Drive Shaft To The Gearbox, Wheel Spindle And Link Arm
- Installing The Screw For The Front Engine Pad And The Torque Rod Mounting In The Transmission
- Installing And Tightening Front Suspension Components
- Tightening The Ball Joint Pinion
- Installing The Nuts On The Fender Liner
- Checking The Oil Level In The Transmission
- Installing Wheels
- Installing The Screws For The Transmission And Engine
- Installing The Pipe Junction
- Installing The Bracket And Lever For The Transmission
- Installing The Water Hose
- Installing The Upper Torque Rod
- Connecting The Battery Lead
- Transmission, Removing
- Notes
- Disconnecting The Battery Lead
- Removing Engine Compartment Components
- Removing The Upper Torque Rod
- Removing The Coolant Hose From The Heater Unit
- Blocking The Hose Between The Brake Fluid Reservoir And The Clutch Master Cylinder
- Removing The Gear Cables From The Levers And Attachments On The Gearbox
- Removing The Mounting Screws From The Gearbox
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing Splash Guards
- Removing Components Around The Sub-Frame
- Removing Links, Tie Rod And Bolt For The Drive Shaft
- Removing The Nut From The Ball Joint (Both Sides)
- Removing The Screws From The Sub-Frame Support Plates (Both Sides)
- Removing Stub Axle From The Control Arm
- Removing The Drive Shaft From The Stub Axle (Right-Hand Side)
- Removing The Sealing Ring For The CV Joint Housing From The Stub Axle
- Removing the drive shaft
- Pressing Up The Sub-Frame On The Right-Hand Side
- Removing The Screws For The Torque Rod From The Gearbox
- Removing The Cross Members
- Removing The Bracket For The Power Supply Cable For The Heated Oxygen Sensor (HO2S) From The Sub-Frame
- Removing The Left Drive Shaft From The Gearbox
- Removal Of The Front Propeller Shaft, (Only Applies To AWD)
- Removing Bevel Gear
- Removing The Collision Protection System Over The Steering Gear (Only Applies To Right-Hand Drive Vehicles)
- Removing The Screw For The Rear Engine Pad
- Removing The Rear Engine Mounting
- Lowering The Engine And Transmission
- Preparations When Removing Gearbox
- Installing Fixture To Mobile Jack
- Removing The Gearbox
- Seal, Primary Shaft, Replacing
- Transmission, Automatic (B5204T5, Aw55-50/51SN; 2004-2007)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Notes
- Removing Engine Compartment Components
- Removing The Gear Selector Cable
- Removing The Gear-Shift Position Sensor From The Gear Shift Linkage Rod
- Replacing The Sealing Ring For The Gear Shift Linkage Rod
- Installing The Gear-Shift Position Sensor
- Adjusting The Gear-Shift Position Sensor
- Installing The Gear-Shift Position Sensor, Continued
- Installing Engine Compartment Components
- Checking Diagnostic Trouble Codes (DTCs)
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross members
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing the service clips
- Installing engine compartment components
- Finishing
- Splines greasing
- Transmission, Removing
- Notes
- Preparatory Work
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the gearbox
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing the screws and nuts for the engine pads, torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the left-hand drive shaft
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox
- Transmission, Automatic (B5234T3, Aw55-50/51SN; B5244S, Aw55-50/51SN; B5244T3, Aw55-50/51SN; 2001-2002)
- Control System, Replacing
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5234T3, Aw55-50/51SN; 2003-2004)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5244S, Aw55-50/51SN; B5244S6, Aw55-50/51SN; 2003-2006)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5244T3, Aw50/51 AWD; 2002)
- Control System, Replacing
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5244T3, Aw55-50/51SN; 2003)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5244T5, Aw55-50/51SN; 2005-2009)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5254T2, Aw50/51 AWD; 2003-2009)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5254T2, Aw55-50/51SN; 2003-2009)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5254T4, Aw50/51 AWD; 2004-2005)
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Replacing The Gear-Shift Position Sensor
- Replacing The Sealing Ring For The Oil Pump
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Installation
- Transmission, Removing
- Transmission, Automatic (B5254T4, TF-80SC AWD; 2006-2007)
- Control System, Replacing
- Gearbox, Removing
- Notes
- Preparatory Work
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the gearbox
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing the screws and nuts for the engine pads, torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the left-hand drive shaft
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox
- Transmission, Automatic (TF-80SC AWD; 2006-2007)
- Connecting Sleeve
- Cover Control System, Replacing
- Installing The Gearbox
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening screws for transmission
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing oil pipes to the transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Installing the screws for engine pads and the torque rod bracket in the transmission
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross members
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing gear selector cable
- Installing engine compartment components
- Finishing
- Replacing The Gear-Shift Position Sensor
- Sealing Ring Gear Shift Linkage Rod, Replacing
- Sealing Ring Oil Pump, Replacing
- Solenoid Control System, Replacing
- Transmission Control Module (TCM), Replacing
- Transmission Fluid, Replacing
- Transmission, Transferring Components
- Transmission, Manual (B5204T5, M56; 2004-2007)
- Transmission, Manual (B5234T3, M56; 2002-2004)
- Transmission, Manual (B5244S, M56; 2002-2006)
- Transmission, Manual (B5244T3, M56; 2002-2003)
- Transmission, Manual (B5244T5, M66; 2005-2008)
- Gear Selector, Replacing
- Seal Primary Shaft, Replacing
- Transmission Fluid, Replacing
- Transmission, Installing
- Notes
- Installation
- Notes
- Installing the transmission
- Installing and tightening screws for the transmission
- Lifting the engine and transmission
- Installing the rear engine mounting
- Installing the bevel gear
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Positioning the mobile jack lightly applied under the right side of the sub-frame
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening front suspension components
- Installing the cable duct
- Removing the lifting beams
- Installing the coolant hose
- Installing the remaining screws for the transmission and starter motor
- Installing components for the transmission
- Installing the service clips
- Installing the clutch line
- Installing engine compartment components
- Installing the battery lead
- Transmission, Removing
- Notes
- Preparations
- Removal
- Removing engine compartment components
- Removing components from the transmission
- Removing the gear selector cables from the transmission
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing transmission
- Draining transmission fluid
- Preparations for lowering the sub-frame
- Removing the right drive shaft
- Removing the collision protection system over the steering gear
- Lowering the sub-frame
- Removing the left-hand drive shaft
- Removing bevel gear
- Removing the rear engine mounting
- Lowering engine and transmission
- Installing the fixture on the mobile jack and transmission
- Removing the engine and transmission screws
- Removing the transmission
- Transmission, Manual (B5254T2, M56; 2003-2007)