Servicing - A/T (4T65AWD)
- Application
- Oil Level, Checking
- Resetting Transmission Fluid Change Counter
- Adjustments
- Removal & Installation
- Note When Disconnecting/Connecting The Battery Lead
- Pinion Seal Bevel Gear, Replacing
- Boot, Gear Selector, Replacing
- Solenoid Shift Lock, Replace
- Removing Center Tunnel Console
- Top Panel GEARTRONIC, Replacing
- Notes
- Removal
- Removing The Top Panel
- Removing The Gear Selector Knob
- Removing The Center Console
- Removing The Gear Selector Assembly Stop
- Removing The Printed Circuit Board From The Gear Selector Assembly Stop
- Removing The Boot And The Switches From The Gear Selector Assembly
- Removing And Transferring The Boot From The Top Panel
- Installation
- Cable Key Interlock, Replacing
- Stop Gear Selector Lever Assembly, Replacing
- Gear Selector Cables, Replacing
- Notes
- Removal
- Installation
- Notes
- Preparations For Installation
- Installing The Gear Selector Cable From The Inside Of The Passenger Compartment
- Locate The Grommet On The Studs
- Feeding In The Gear Selector Cable From The Inside
- Installing The Gear Selector Cable On The Gear Selector
- Installing The Gear Selector Cable On The Transmission
- Gear Selector Knob, GEARTRONIC, Replacing
- Gear Selector Lever Assembly GEARTRONIC, Replacing
- Control System/Valve Housing, Removing
- Notes
- Information Before Removal
- Removing The Side Cover
- Preparations For Removing The Valve Housing
- Air Vent Housing
- Control System Housing
- Removing The Screws For The Valve Housing And Pressure Sensor
- Removing And Separating The Valve Housing
- Checking The Markings And Location Of The Gaskets
- Distribution Plate
- Checking And Reinstalling The Balls In The Valve Housing
- Location Of Balls For The Control System Housing
- Marking The Location Of The Balls In Relation To The Distribution Plate
- Marking The Location Of The Control System Housing Balls In Relation To The Distribution Plate
- Check The Sealing Of The Balls Against The Distribution Plate
- Check The Sealing Of The Balls Against The Control System Housing
- Installing New Solenoids On The New Valve Housing
- Control System / Valve Housing, Installing
- Removing The Cable Harness
- Cover Differential, Replacing
- Notes
- Preparatory Work
- Removal
- Disconnecting The Pipe From The Turbocharger (TC)
- Removing The Bracket For The Bevel Gear/Chain Housing
- Removing The Transmission Output Speed Sensor From The Cover On The Transmission
- Checking The Bearing Surface On The Differential
- Installing The Spacer Washer And Throw-Out Bearing
- Installing The Differential Housing Cover
- Installing The Transmission Output Speed Sensor
- Installing The Bracket For The Bevel Gear/Chain Housing
- Installing The Pipe On The Turbocharger (TC)
- Finishing
- Transmission Oil / Oil Filter, Replacing
- Notes
- Conditions
- Drain The Oil
- Slacken Off The Nut On The Return Line For The Oil Pipe Bracket A Few Turns
- Remove The Splash Guard Under The Engine
- Remove The Oil Pan And The Seal
- Remove The Oil Filter
- Install The Oil Filter
- Install The Oil Pan
- Drain Off The Remaining Oil In The Torque Converter And The Oil Cooler
- Remove The Screw Nipple On The Oil Return Line From The Connection. Counterhold In The Transmission
- Install A Plastic Hose On The Oil Return Line
- Fill The Transmission With Oil. There are two different methods. Method 1
- Fill The Transmission With Oil. Method 2
- When Filling (Select Method 1 Or 2)
- Install The Oil Return Line On The Transmission
- Lower The Car
- Finishing Work
- Oil Pump, Replacing
- Gasket / Piston Accumulator, Replacing
- Gasket/O Ring Servo Cylinder, Replacing
- Side Cover Transmission, Removing
- Notes
- Removal
- Disconnecting The Battery Lead
- Removing Engine Compartment Components
- Draining Oil
- Removing The Coolant Hose From The Passenger Compartment Heater
- Disconnecting The Charge Air Pipe
- Removing The Connector From The Transmission
- Installing The Lifting Beams And Lifting Hooks On The Engine Lifting Lugs
- Removing The Lower Steering Shaft From The Steering Shaft Joint
- Removing Both The Front Wheels
- Removing Components From The Sub-Frame
- For Cars With Fuel Powered Parking Heaters:
- Removing The Cross Members From The Body
- Removing The Front Cross Member
- Removing Screws And Nuts From The Engine Pad And Engine Stabilizer Brace
- Detaching The Power Steering Line
- For Cars With Fuel Powered Parking Heaters
- Removing Front Suspension Components On Both Sides
- Disconnecting The Ball Joint Pinion From The Control Arm (Both Sides)
- Unhooks The Control Arm From The Ball Joint Pinion (Both Sides)
- Removing The Drive Shaft From The Wheel Hub (Both Sides)
- Removing The Drive Shaft From The Transmission (Left-Hand Side)
- Removing The Fender Liner And Support Plate
- Removing The Screws From The Sub-Frame Support Plates (Both Sides)
- Lowering The Sub-Frame
- Removing The Oil Pipe From The Transmission
- Lowering The Engine And Transmission
- Preparations For Removal Of The Transmission Side Cover
- Removing The Side Cover
- Side Cover Transmission, Installing
- Notes
- Installation
- Notes
- Checking The Gasket For The Side Cover
- Installing Cover
- Lifting The Engine And Transmission To The Horizontal Position
- Installing Oil Pipes
- Installing The Left Drive Shaft On The Transmission And The Wheel Spindle
- Installing The Sub-Frame On The Bodywork
- For Cars With Fuel Powered Parking Heaters:
- Installing The Drive Shaft On The Wheel Hub
- Installing The Cross Members On The Bodywork
- Installing The Front Mounting For The Exhaust Pipe And The Cross Member
- Installing The Power Steering Line
- For Cars With Fuel Powered Parking Heaters
- Installing The Screws For The Engine Pads And Engine Stabilizer Brace
- Installing Front Suspension Components (Both Sides)
- Installing Components For The Fender Liner
- Installing The Cable Duct
- Removing The Lifting Beams
- Installing The Lower Steering Shaft On The Steering Shaft Joint
- Installing Steering Shaft/Firewall Boot
- Installing The Coolant Hose
- Installing The Connector On The Transmission
- Installing Engine Compartment Components
- Topping Up The Transmission Fluid
- Installing The Battery Lead
- Check After Assembly
- Check That There Is No Oil Leakage At:
- Installing The Front Splash Guard
- Test Driving The Car
- Solenoid Lock-Up Function, Replacing
- Solenoid Line Pressure, Replacing
- Solenoid Shifting 1-2 And 3-4, Replacing
- Solenoid Shifting 2-3, Replacing
- Pressure Sensor, Replacing
- Sealing Ring And Piston With O-Ring For Front Servo, Replacing
- Notes
- Removal
- Preparations
- Removing The Right Drive Shaft
- Disconnecting The Steering Gear From The Engine Pad
- Removing The Chain Housing Bracket
- Removing The Screws For The Bevel Gear/Chain Housing
- Removing The Servo Cylinder Cover
- Removing The Piston From The Transmission
- Replacing The Piston With O-Ring And Sealing Ring
- Sealing Ring And Piston With O-Ring For Front Servo, Installing
- Sub-Frame Front, Replacing
- Notes
- Preparation
- Removing The Clamp For The Servo Pressure Hose
- Removing The Right Engine Mounting
- Removing The Splash Guard Under Engine
- Removing The Skid Plate
- Exposing The Sub-Frame
- Removing The Drive Shaft
- Removing The Sub-Frame
- Transferring Components
- Installing The Sub-Frame
- Installing Removed Components
- Installing The Drive Shaft
- Installing The Skid Plate
- Installing The Right-Hand Engine Mounting
- Installing The Clamp For The Servo Pressure Hose
- Removing Lifting Tools
- Finishing
- Installing Wheels
- Torque Specifications