Transmission - Removal, Replacement And Installation (XC)
- Auxiliary Transmission, Bevel Gear And Overdrive (B5244T3, Aw50/51 AWD; 2001-2002)
- Bevel gear, replacing
- Bleed valve bevel gear, replacing
- Replacing pinion seal for bevel gear
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T2, Aw50/51 AWD; 2003-2007)
- Bevel gear
- Notes
- Removal
- Notes
- Removal
- Preparations
- Removing heat deflector plate (only D5244T/T2)
- Disconnecting front suspension components
- Removing front end components, continued
- Draining AW transmission oil
- Draining M66 transmission oil
- Removing spring strut from control arm
- Removing drive shaft
- Removing propeller shaft
- Removing propeller shaft, front
- Removing screws from charge air pipe (only D5244T/T2)
- Removing hose clamps and charge air hose
- Removing bracket for catalyst
- Greasing gears
- Installation
- Installing bevel gear
- Install engine pad screws
- Installing charge air hose (only D5244T/T2)
- Installing screws for charge air pipe
- Installing oscillation damper
- Installing vibration damper
- Installing bracket
- Installing propeller shaft
- Installing members
- Installing drive shaft and bearing cap on pilot bearing for shaft
- Installing sealing ring for CV joint housing on stub axle
- Installing drive shaft
- Checking oil level in bevel gear
- Installing ball joint nut
- Installing front suspension components
- Installing heat deflector plate (only D5244T/T2)
- Filling with transmission oil, M58/M66
- Filling transmission oil, AW
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T2, M58; 2004)
- Bevel gear
- Notes
- Removal
- Notes
- Removal
- Preparations
- Removing heat deflector plate (only D5244T/T2)
- Disconnecting front suspension components
- Removing front end components, continued
- Draining AW transmission oil
- Draining M66 transmission oil
- Removing spring strut from control arm
- Removing drive shaft
- Removing propeller shaft
- Removing propeller shaft, front
- Removing screws from charge air pipe (only D5244T/T2)
- Removing charge air hose
- Removing bracket for catalyst
- Greasing gears
- Installation
- Installing bevel gear
- Install engine pad screws
- Installing charge air hose (only D5244T/T2)
- Installing screws for charge air pipe
- Installing oscillation damper
- Installing vibration damper
- Installing bracket
- Installing the propeller shaft
- Installing members
- Installing the drive shaft and bearing cap on the pilot bearing for the shaft
- Installing the sealing ring for the CV joint housing on the stub axle
- Installing the drive shaft
- Checking the oil level in the bevel gear
- Installing ball joint nut
- Installing front suspension components
- Installing heat deflector plate (only D5244T/T2)
- Filling with transmission oil, M58/M66
- Filling transmission oil, AW
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Gear Selector Assembly, Gear Selector (B5244T3, Aw50/51 AWD; 2001-2002)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly / top panel Geartronic, replacing
- Printed circuit board gear selector assembly / top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, Aw50/51 AWD; 2003-2004)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, Aw50/51 AWD; 2005-2007)
- Cable key interlock, replacing
- Gaiter, gear selector, replacement
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, M58; 2004)
- Gear selector lever assembly, replacing
- Gear selector lever knob, replacing
- Transmission cable, replacing
- Notes
- Removal
- Removing air cleaner (ACL) housing
- Remove gear selector cables from bracket and lever at transmission
- Removing center console
- Removing rubber lead-in
- Removing gear selector cable from ball joint
- Removing gear selector assembly
- Removing gear selector cable from ball joint and gear selector assembly
- Removing gear selector cables
- Installation
- Preparations for installing mechanical cables
- Installing gear selector cables from inside of passenger compartment
- Installing gear selector cables and gear selector assembly
- Installing service clips
- Installing rubber grommet
- Feeding in gear selector cable from engine compartment
- Positioning gear selector cables behind steering gear
- Installing gear selector cables on transmission
- Installing air cleaner (ACL) housing
- Fitting wheel
- Installing center console
- Final check
- Transmission, Automatic (B5244T3, Aw50/51 AWD; 2001-2002)
- Control system, replacing
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing gear-shift position sensor
- Gear-shift position sensor, replacing
- Notes
- Replacing gear-shift position sensor
- Removing gear-shift position sensor for V70 2000 Model year 2000
- Removing engine compartment components
- Removing transmission cable
- Removing gear-shift position sensor
- Removing connector from transmission
- Disassembling connector on transmission
- Assembling connector
- Installing connector on transmission
- Installing gear-shift position sensor
- Adjusting gear-shift position sensor
- Installing gear-shift position sensor, continued
- Installing gear selector cable
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Removing gear-shift position sensor for V70 2001 Model year 2000
- Finishing
- Temperature sensor, transmission fluid, replacing
- Notes
- Preparations
- Remove air cleaner (ACL) housing
- Remove connector from transmission
- Separate connector
- Remove socket for cables
- Remove wiring pins from socket
- Remove splash guard under engine
- Remove oil temperature sensor
- Install new sensor
- Insert cables between oil cooler hose and control system cover
- Install cables in socket
- Assemble connector
- Connect connector to transmission
- Install air cleaner (ACL) housing
- Top up transmission fluid
- Checking diagnostic trouble codes (DTCs)
- Checking and adjusting the gear-shift position sensor
- Gear-shift position sensor, replacing
- Replacing sealing ring for oil pump
- Sealing ring, gear shift linkage rod, replacing
- Notes
- Removing engine compartment components
- Removing gear selector cable
- Removing gear-shift position sensor from gear shift linkage rod
- Replacing sealing ring for gear shift linkage rod
- Installing gear-shift position sensor
- Adjusting gear-shift position sensor
- Installing gear-shift position sensor, continued
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Transmission, installation
- Transmission, installation
- Notes
- Installation
- Notes
- Installing gearbox
- Installing and tightening screws to gearbox
- Fitting torque converter screws.
- Lifting engine/gearbox
- Installing rear engine mounting
- Installing angle gear
- Installing lower oil pipe to gearbox
- Installing left-hand drive shaft to gearbox and wheel spindle
- Fitting sub-frame to the body
- Installing right-hand drive shaft to gearbox, wheel spindle and link arm
- Tightening sub-frame screws (both sides)
- Fitting screws for engine pads and torque rod bracket in gearbox
- Installing steering wheel shaft joint
- Installing collision protection system over steering gear
- Installing crossmembers
- Installing and tightening the front suspension components
- Installing cable conduit
- Removing lifting beam
- Installing water hose
- Fitting remaining screws to gearbox/starter motor
- Installing gear selector cables and oil line
- Installing service clips
- Installing engine compartment components
- Finishing
- Splines greasing
- Gearbox, removing
- Transmission, installation
- Transmission, removing
- Notes
- Preparatory work
- Removal
- Disconnecting battery lead
- Removing engine compartment components
- Removing components from gearbox
- Removing gearbox mounting screws
- Removing coolant hose from passenger compartment heater
- Installing lifting beam and lifting hook on engine lifting eyelet
- Removing air baffle and splash guard under engine
- Removing screw for cable duct
- Removing cross members from body
- Removing screws and nuts for engine pads, torque rod
- Measuring position of tie rod in steering gear
- Exposing steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering sub-frame
- Removing right-hand drive shaft
- Removing left-hand drive shaft
- Lowering sub-frame
- Removing bevel gear
- Removing rear engine mounting
- Removing screws from torque converter
- Removing oil pipe from gearbox
- Lowering engine and gearbox
- Installing fixture on mobile jack and gearbox
- Removing all screws for gearbox and engine
- Removing gearbox
- Transmission, Automatic (B5254T2, Aw50/51 AWD; 2003-2007)
- Connecting sleeve
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing gear-shift position sensor
- Replacing sealing ring the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Transmission, installation
- Transmission, removing
- Transmission, Manual (B5254T2, M58; 2004)
- Connecting sleeve
- Input shaft seal
- Shift shaft seal, replacing
- Transmission fluid, replacing
- Transmission, installation
- Transmission, installation
- Notes
- Cleaning and lubricating input shaft
- Checking before installing
- Adjusting position of transmission and engine
- Installing and tightening screws for transmission
- Lifting engine and transmission to horizontal position
- Installing rear engine mounting
- Installing bevel gear
- Installing front propeller shaft (applies to AWD)
- Fitting sub-frame to body
- Installing sealing ring for CV joint housing
- Installing left hand drive shaft to transmission, wheel spindle and link arm
- Installing new lock nuts and screws on steering gear
- Installing screw in rear engine pad
- Installing screws for bracket for heated oxygen sensor (HO2S) wiring
- Installing crossmembers
- Installing right-hand drive shaft to gearbox, wheel spindle and link arm
- Installing screw for front engine pad and torque rod mounting in transmission
- Installing and tightening front suspension components
- Tightening ball joint pinion
- Installing nuts on fender liner
- Checking oil level in transmission
- Installing screws for transmission and engine
- Installing pipe junction
- Installing bracket and lever for transmission
- Installing water hose
- Installing upper torque rod
- Test driving and checking coolant level
- Input shaft, cleaning
- Transmission, installation
- Transmission, removing
- Notes
- Disconnecting battery lead
- Removing engine compartment components
- Removing upper torque rod
- Removing coolant hose from heater unit
- Blocking hose between brake fluid reservoir and clutch master cylinder
- Removing gear cables from levers and attachments on gearbox
- Removing mounting screws from gearbox
- Installing lifting beam and lifting hook on engine lifting eyelet
- Removing splash guards
- Removing components around sub-frame
- Removing links, tie rod and bolt for drive shaft
- Removing nut from ball joint (both sides)
- Removing screws from sub-frame support plates (both sides)
- Removing stub axle from control arm
- Removing drive shaft from stub axle (right-hand side)
- Removing sealing ring for CV joint housing from stub axle
- Removing drive shaft
- Pressing up sub-frame on right-hand side
- Removing screws for torque rod from gearbox
- Removing cross members
- Removing bracket for power supply cable for heated oxygen sensor (HO2S) from sub-frame
- Removing left drive shaft from gearbox
- Removal of front propeller shaft (only applies to AWD)
- Removing bevel gear
- Removing collision protection system over steering gear (only applies to right-hand drive vehicles)
- Removing screw for rear engine pad
- Removing rear engine mounting
- Lowering engine and transmission
- Preparations when removing gearbox
- Installing fixture to mobile jack
- Removing gearbox