Radiator, Transmission Components - Removal & Installation
- Cooling
- Electrical
- Transmission
- Replacing oil pump sealing ring
- Removing the transmission (D5252T; AW50/51 AWD; AW55-50/51SN; 2003-2007)
- Notes
- Disconnecting the battery lead
- Removing engine compartment components
- Removing the upper torque rod
- Continue removing engine compartment components
- Removing the torque control arm
- Removing the transmission cable from the lever and the screws for the cable bracket on the transmission
- Removing the mounting screws for the transmission / starter motor
- Installing the lifting hook, part 1
- Installing the lifting hook, part 2
- Installing the lifting beam and lifting hook on the engine
- Removing the air baffle and splash guard under the engine
- Draining the transmission fluid
- Removing the nuts and screws for the steering gear sub-frame
- Hanging up the steering gear in a tie strap. Use the hole in the body
- Removing the screws for the cable conduit and ground lead bracket on the sub-frame
- Removing the nut for the lower ball joint / control arm
- Removing the control arms and tie rod (both sides)
- Removing the screws from the sub-frame support plates (both sides)
- Removing the wheel spindle from the control arm
- Removing the drive shaft from the wheel spindle (right-hand side)
- Removing the cap for the drive shaft support bearing
- Removing the drive shaft
- Press up the sub-frame on the right-hand side
- Removing the charge air pipe for the turbocharger (TC) under the engine
- Removing the screws for the torque rod from the transmission
- Removing the screw from the starter motor and the exhaust pipe from the turbocharger (TC)
- Removing the front cross member
- Removing the screw for the rear engine pad
- Removing the rear engine mounting
- Preparatory work for removing the wheel spindle on the left-hand side
- Removing the left drive shaft from the transmission
- Lowering the sub-frame
- Lowering the engine and transmission
- Removing the collision protection system over the steering gear
- Removing the 6 screws for the torque converter
- Removing the screw for the transmission / engine
- Preparations for removal of the transmission
- Installing the fixture on the mobile jack and the transmission
- Removing the transmission
- Check
- Removing the transmission (all other models)
- Notes
- Disconnect the battery lead
- Remove the engine compartment components
- Install the lifting hook
- Remove the hose for the clutch cylinder
- Disconnect the connectors. Disconnect the transmission cables
- Remove the gear selector housing
- Remove the screw and the tie strap for the cable harness and the ground lead
- Remove the screw and the clamp for the servo oil pipe
- Remove the screws for the transmission / engine
- Install the lifting beam and the lifting hook on the engine lifting lugs
- Remove the suspension components
- Remove the screws for the cable conduit and the ground lead bracket on the sub-frame
- Remove the nut for the lower ball joint / control arm
- Remove the control arms and the tie rod from both sides
- Remove the screws from the sub-frame support plates (both sides)
- Remove the wheel spindle from the control arm
- Press up the sub-frame on the right-hand side
- Remove the drive shaft from the wheel spindle (right-hand side)
- Remove the support bearing cap from the drive shaft
- Remove the drive shaft
- Remove the front cross member
- Remove the bracket for the heated oxygen sensor (HO2S) wiring
- Remove the steering gear nuts and the screw from the sub-frame
- Preparatory work for removing the wheel spindle on the left-hand side
- Remove the left drive shaft from the transmission
- Lower the sub-frame
- Remove the collision protection
- Remove the screw for the rear engine pad
- Remove the rear engine mounting
- Remove the screw for the front engine pad. Remove the torque rod screws in the transmission
- Lower the engine with the transmission
- Preparations for removal of the transmission
- Install the fixture on the mobile jack
- Locate the fixture against the transmission
- Remove the transmission
- Replacing the carrier plate (AW50/51 AWD; B5234T3, D5244, D5244T/T2, AW55-50/51SN; 2002-2007)
- Replacing the carrier plate (AW50/51 AWD; AW55-50/51SN; 2000-2007)
- Replacing the carrier plate (all other models)
- Replacing the flywheel (B5234T3, M56; 2001-2004)
- Replacing the flywheel (M66AWD; M56; 2001-2007)
- Replacing the flywheel (B5234T3; 2001-2004)
- Replacing the front left drive shaft
- Notes
- Preparatory work
- Removal
- Removing the ball joint from the control arm
- Removing the ball joint from the control arm, continued
- Removing the drive shaft from the wheel hub
- Applies from chassis no. 1354476-
- Removing the splash guard under engine
- Draining transmission fluid
- Removing the drive shaft from the transmission
- Removing the drive shaft from the transmission, continued
- Installation
- Finishing
- Replacing front right drive shaft
- Replacing front sub-frame
- Replacing gear-shift position sensor (AW50/51 AWD; AW55-50/51SN; 2001-2002)
- Replacing gear-shift position sensor (TF-80SC, TF-80SCAWD, D5244TX; AW50/51 AWD; AW55-50/51SN; 2003-2007)
- Replacing gear-shift position sensor (AW50/51 AWD; AW55-50/51SN; 2001)
- Notes
- Replacing the gear-shift position sensor
- Replacing the gear-shift position sensor V70 -2000
- Removing engine compartment components
- Removing the gearbox cable
- Removing the gear-shift position sensor
- Removing the connector from the gearbox
- Disassembling the connector on the gearbox
- Assembling the connector
- Installing the connector on the gearbox
- Installing the gear-shift position sensor
- Adjusting the gear-shift position sensor
- Installing the gear-shift position sensor, continued
- Installing the gear selector cable
- Installing engine compartment components
- Checking the diagnostic trouble codes (DTCs)
- Replacing oil filter for Active on Demand Coupling
- Replacing parking brake lever
- Replacing pinion seal for bevel gear