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Intermediate Shaft: Installation: Procedure

  1. INSTALL INTERMEDIATE SHAFT INSTALLATION NOTE 
    1. Align the alignment marks on the steering column and the steering gear (pinion), which were placed before removing the intermediate shaft, and install the intermediate shaft.
      NOTE:

      When newly replacing the intermediate shaft, place alignment marks on the new part in the same position as the removed intermediate shaft.

      GTY485842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Steering Column Side
      *b Intermediate Shaft
      *c Alignment Mark
      *d Break
      *e Steering Gear Side
      GTY494077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Steering Column
      *b Alignment Mark
      *c Break
      *d Intermediate Shaft
      *e Steering Gear (Pinion)
    2. Install in the order of joint bolt B and joint bolt A.
      GTY487078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Joint Bolt B
      *b Joint Bolt A
      • Non-reusable part
    3. Verify that the joint bolt B flange is seated in the specified position.
      GTY485350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Joint Bolt B
      N*m (kgf*cm, ft.*lbf): Specified torque
      • Non-reusable part

      Torque: 35.5 N*m (362 kgf*cm, 26 ft.*lbf) 

    4. Verify that joint bolt A is installed to the groove of the steering gear (pinion).
      GTY485065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Joint Bolt A
      *b Steering Gear (Pinion)
      N*m (kgf*cm, ft.*lbf): Specified torque
      • Non-reusable part

      Torque: 35.5 N*m (362 kgf*cm, 26 ft.*lbf) 

  2. INSTALL INTERMEDIATE SHAFT 
    1. Install the intermediate shaft.

      Refer to INSTALLATION 

      GTY483380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Joint Cover *2 Joint Bolt A
      *3 Joint Bolt B *4 Intermediate Shaft
      N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
    2. Install the joint bolt B.

      Torque: 35.5 N*m (362 kgf*cm, 26 ft.*lbf) 

    3. Install the joint bolt A.

      Torque: 35.5 N*m (362 kgf*cm, 26 ft.*lbf) 

    4. Install the joint cover.
    5. Install the lock the adjusting lever.