Oil Pump: Installation: Installation

1. Install the oil pump with the 3 bolts.

   Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.
2. Apply a continuous bead of seal packing (diameter 4.0 mm (0.157 in.)) as shown in the illustration.
   Fig 1: Installing No. 2 Oil Pan Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Seal Packing

   Seal packing

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

   NOTE:

   • Remove any oil from the contact surfaces.
   • Install the oil pan within 3 minutes of applying seal packing.
   • Do not start the engine for at least 2 hours after installing the oil pan.
3. Install the No. 2 oil pan with the 10 bolts and 2 nuts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Temporarily install the crankshaft pulley bolt.
2. Turn the crankshaft counterclockwise to position the timing gear key at the 9 o'clock position.
   Fig 2: Identifying Crankshaft Pulley Bolt And Timing Gear Key

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the drive shaft so that the cutout faces the 12 o'clock position.
4. Align the yellow mark links with the timing marks of each gear as shown in the illustration.
   Fig 3: Aligning Yellow Mark Links With Timing Marks Of Each Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Front
   *2	Mark Plate (Yellow)
   *3	Timing Mark
   *4	Oil Pump Drive Gear
   *5	Oil Pump Drive Shaft Gear

   HINT: 

   Be sure to position the mark plates at the front of the engine.

5. Install the sprockets onto the crankshaft and oil pump shaft with the chain on the gears.
6. Temporarily tighten the oil pump drive shaft gear with the nut.
7. Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

8. Temporarily tighten the crankshaft pulley with the bolt.
9. Using SST, install the oil pump drive shaft gear nut while holding the crankshaft pulley.
   Fig 4: Identifying No. 2 Chain Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09213-58014 
     • 91551-80840
   • SST: 09330-00021 

   Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

10. Remove the crankshaft pulley and bolt.

1. Install the crankshaft timing sprocket.

Refer to INSTALLATION - Step 11