Brake Actuator: Removal: Removal

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE FRONT WHEEL RH
REMOVE GENERATOR ASSEMBLY (for 2ZR-FE)
HINT:

Refer to the instructions for Removal of the generator assembly. Refer to REMOVAL - Step 4 .
REMOVE GENERATOR ASSEMBLY (for 2AZ-FE)
HINT:

Refer to the instructions for Removal of the generator assembly. Refer to REMOVAL - Step 4 .
DRAIN BRAKE FLUID
NOTE:
If brake fluid leaks onto any painted surface, immediately wash it off.
REMOVE RADIATOR RESERVE TANK SUB-ASSEMBLY
1. Remove the 3 bolts and radiator reserve tank sub-assembly.
  
  Fig 1: Locating Radiator Reserve Tank Sub-Assembly Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT BUMPER ASSEMBLY
HINT:

Refer to the instructions for Removal of the front bumper assembly. Refer to REMOVAL .
REMOVE WINDSHIELD WASHER JAR ASSEMBLY
1. Remove the bolt and clamp and disconnect the motor connectors.
  
  Fig 2: Locating Washer Hoses And Motor Connectors Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Separate the washer hoses from the windshield washer jar assembly.
3. Remove the 2 bolts, clamp and windshield washer jar assembly from the body.
  
  Fig 3: Locating Windshield Washer Jar Assembly Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR WITH BRACKET (for 2AZ-FE)
1. Release the lock lever and disconnect the brake actuator connector.
  
  Fig 4: Releasing Lock Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Be careful not to allow brake fluid to enter the removed connector.
2. Remove the bolt.
  
  Fig 5: Locating Brake Line Clamp Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a union nut wrench (10 mm), disconnect the 6 brake lines from the actuator assembly.
  
  Fig 6: Disconnecting Brake Lines From Actuator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Use tags or make a memo to identify the places to reconnect.
  
  Fig 7: Identifying Brake Line Tags Location
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  - *1: To front wheel cylinder RH
  - *2: To front wheel cylinder LH
  - *3: To rear wheel cylinder RH
  - *4: To rear wheel cylinder LH
  - *5: From 1st master cylinder chamber
  - *6: From 2nd master cylinder chamber
5. Remove the 2 bolts, nut and brake actuator with bracket from the body.
  
  Fig 8: Locating Brake Actuator Bolts And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not damage the brake lines or wire harness.
  - Do not carry the brake actuator assembly by the connector.
REMOVE BRAKE ACTUATOR WITH BRACKET (for 2ZR-FE)
1. Release the lock lever and disconnect the brake actuator connector.
  
  Fig 9: Identifying Brake Actuator Connector And Lock Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Be careful not to allow brake fluid to enter the removed connector.
2. Remove the bolt.
  
  Fig 10: View Of Brake Line Mount And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a union nut wrench (10 mm) and union nut wrench (12 mm), disconnect the 6 brake lines from the actuator assembly.
  
  Fig 11: View Of Actuator Assembly And Brake Lines
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Use tags or make a memo to identify the places to reconnect.
  
  Fig 12: Identifying Brake Line Tags
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  - *1: To front wheel cylinder RH
  - *2: To front wheel cylinder LH
  - *3: To rear wheel cylinder RH
  - *4: To rear wheel cylinder LH
  - *5: From 1st master cylinder chamber
  - *6: From 2nd master cylinder chamber
5. Remove the 2 bolts, nut and brake actuator with bracket from the body.
  
  Fig 13: Locating Brake Actuator, Bracket, Bolts & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not damage the brake lines or wire harness.
  - Do not carry the brake actuator assembly by the connector.
REMOVE BRAKE ACTUATOR (for 2AZ-FE)
1. Remove the 3 bolts and brake actuator from the brake actuator bracket assembly.
  
  Fig 14: Identifying Brake Actuator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR (for 2ZR-FE)
1. Remove the 3 bolts and brake actuator from brake actuator bracket assembly.
  
  Fig 15: Identifying Brake Actuator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002