Fuel Tank: Installation: Installation

INSTALL FUEL TANK ASSEMBLY

Fig 1: Identifying Fuel Tank Main Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the fuel tank main tube onto the fuel tank.
2. Clean the bolt hole and remove any grease.
3. Install the fuel tank with 4 new bolts.
  
  Fig 2: Locating Fuel Tank Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 14 N*m (146 kgf*cm, 10 ft.*lbf)
CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER

Fig 3: Locating Fuel Tank Filler Pipe Clamp
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Connect the fuel tank filler pipe and install the clamp.
CONNECT FUEL TANK BREATHER TUBE

Fig 4: Aligning Fuel Tank Breather Tube Connector With Pipe
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the fuel tank breather tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
  NOTE:
  - Check that there are no scratches or foreign matter on the disconnected parts of the fuel tank breather tube connector and pipe before performing this work.
  - After connecting, pull the pipe and fuel tank breather connector to make sure that they are securely connected.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Fig 5: Aligning Fuel Tube Connector With Pipe
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the fuel tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
  NOTE:
  - Check that there are no scratches or foreign matter on the disconnected parts of the fuel tube connector and pipe before performing this work.
  - After connecting, pull the pipe and fuel tube connector to make sure that they are securely connected.
INSTALL FUEL TANK PROTECTOR SUB-ASSEMBLY

Fig 6: Locating Fuel Tank Protector Sub-Assembly Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the fuel tank protector sub-assembly with the bolt and clip.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL FRONT FLOOR HEAT INSULATOR NO. 4

Fig 7: Locating Front Floor Heat Insulator No. 4 Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the 2 nuts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
1. Install the fuel suction with pump and gauge tube assembly. Refer to INSTALLATION .
ADD FUEL