LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> Matrix Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - A246E >> Forward Clutch >> Disassembly

Forward Clutch: Disassembly

  1. INSPECT PISTON STROKE OF FORWARD CLUTCH (See  INSPECTION   ) 
  2. REMOVE FORWARD CLUTCH FLANGE HOLE SNAP RING 
    1. Using a screwdriver, remove the forward clutch flange hole snap ring from the input shaft sub-assembly.
      Fig 1: Identifying Forward Clutch Flange Hole Snap Ring
      G05194038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FORWARD MULTIPLE DISC CLUTCH CLUTCH DISC 
    1. Remove the clutch flange, 4 forward multiple disc clutch clutch discs and 4 plates from the input shaft sub-assembly.
      Fig 2: Identifying Frward Multiple Disc Clutch Disc
      G05194039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FORWARD CLUTCH PISTON RETURN SPRING SHAFT SNAP RING 
    1. Place SST on the spring retainer and compress the springs with press.

      SST 09350-32014 (09351 -32070) 

    2. Using snap ring pliers, remove the forward clutch piston return spring shaft snap ring from the input shaft sub-assembly.
      Fig 3: Identifying Forward Clutch Piston Return Spring Shaft Snap Ring
      G05194040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Remove the forward clutch return spring sub-assembly from the input shaft sub-assembly.
      Fig 4: Identifying Forward Clutch Return Spring Sub-Assembly
      G05194041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY 
    1. Apply compressed air into the oil passage to remove the forward clutch piston sub-assembly. If the forward clutch piston sub-assembly does not come out, use needle-nose pliers to remove it.
      Fig 5: Identifying Forward Clutch Piston
      G05194042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the forward clutch piston sub-assembly.
      Fig 6: Identifying O-Rings From Forward Clutch Piston
      G05194043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE INPUT SHAFT OIL SEAL RING 
    1. Remove the 3 input shaft oil seal rings from the input shaft sub-assembly.
    Fig 7: Identifying Input Shaft Oil Seal Rings
    G05194044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSPECT FORWARD CLUTCH PISTON SUB-ASSEMBLY (See  INSPECTION   ) 
  9. INSPECT FORWARD MULTIPLE DISC CLUTCH CLUTCH DISC (See  INSPECTION   ) 
scientia non olet · About LEMON Manuals