LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2004 >> Sienna CE >> Repair and Diagnosis >> Body & Frame >> Windows >> Sliding Door System >> Slide Door System >> On-Vehicle Inspection

On-Vehicle Inspection

NOTE: Inspection should be started after conforming that the items listed in the "CUSTOMIZE PARAMETER" for the power slide door system have defaulted to the initial settings (See CUSTOMIZE PARAMETERS ).
  1. CHECK OPENING OPERATION 
    Fig 1: Checking Opening Operation
    G03061676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Conditions necessary for the power slide door to open:
      1. Power slide door main switch is in the ON position.
      2. Slide door is positioned between the fully closed position and the half-open position (When the slide door is fully closed, the door must be unlocked).
      3. Shift lever is in the P position when the ignition switch is ON (When the ignition switch is OFF, power slide door can operate in any position of the shift lever).
      4. No key is inserted into the ignition key cylinder when the transmitter is used.
      5. Fuel lid is closed.
    2. Press the satellite switch for the power slide door.
      1. Check that the power slide door opens when the switch has been pressed for more than 0.8 seconds.
        Fig 2: Identifying Satellite Switch
        G03061677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE: The power slide door can operate even when the child lock is ON.
      2. Check that the power slide door reverses operation and moves to the fully closed position when the same switch is pressed again during opening.
    3. Press the transmitter switch for the power slide door.
      1. Check that the power slide door opens when the switch has been pressed for more than 0.8 seconds.
        Fig 3: Checking Transmitter Switch
        G03061678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE: The power slide door can operate even when the child lock is ON.
      2. Check that the power slide door reverses operation and moves to the fully closed position when the same switch is pressed again during opening.
    4. Press the power slide door control switch.
      1. Check that the power slide door opens when the switch is pressed.
        NOTE: The power slide door can operate only when the child lock is OFF.
      2. Check that the power slide door reverses operation and moves to the fully closed position when the same switch is pressed again during opening.
      Fig 4: Checking Power Slide Door Control Switch
      G03061679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Pull the outside/inside handle for the power slide door.
      1. Check that the power slide door opens when the handle is pulled.
        NOTE:
        • For the inside handle, the power slide door can operate only when the child lock is OFF.
        • For the outside handle, the power slide door can operate even when the child lock is ON.
      2. Check that the power slide door reverses operation and moves to the fully closed position when the same handle is pulled again during opening.
    Fig 5: Checking Power Slide Door Switch
    G03061680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CHECK CLOSING OPERATION 
    Fig 6: Checking Closing Operation
    G03061681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Conditions necessary for the power slide door to close:
      1. Power slide door main switch is in the ON position.
      2. Slide door is positioned between the fully open position and the half-open position.
      3. No key is inserted into the ignition key cylinder when the transmitter is used.
    2. Press the satellite switch for the power slide door.
      1. Check that the power slide door closes when the switch has been pressed for more than 0.8 seconds.
      Fig 7: Identifying Satellite Switch
      G03061682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The power slide door can operate even when the child lock is ON.
    3. Check that the power slide door reverses operation and moves to the fully open position when the same switch is pressed again during closing.
    4. Press the transmitter switch for the power slide door.
      1. Check that the power slide door closes when the switch has been pressed for more than 0.8 seconds.
        Fig 8: Identifying Transmitter Switch
        G03061683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE: The power slide door can operate even when the child lock is ON.
      2. Check that the power slide door reverses operation and moves to the fully open position when the same switch is pressed again during closing.
    5. Press the power slide door control switch.
      1. Check that the power slide door closes when the switch is pressed.
        Fig 9: Locating Power Slide Door Control Switch
        G03061684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE: The power slide door can operate only when the child lock is OFF.
      2. Check that the power slide door reverses operation and moves to the fully open position when the same switch is pressed again during closing.
    6. Pull the outside/inside handle for the power slide door.
      1. Check that the power slide door closes when the handle is pulled.
      2. Check that the power slide door reverses operation and moves to the fully open position when the same handle is pulled again during closing.
    Fig 10: Checking Outside/Inside Handle For Power Slide Door
    G03061685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CHECK JAM PROTECTION FUNCTION 
    NOTE:
    • The power slide door control motor and clutch detects changes in the operating speed of the slide door while the power slide door is moving. If a change in the operating speed is out of the normal range, it will be judged to be a jam and foreign object detection in the direction that the power slide door is moving and the movement.
    • When the power slide door touch sensor built into the front end of the slide door is compressed, it is judged to be a jam and foreign object detection in the direction that the power slide door is moving and the power slide door movement will reverse.
    • The power slide door touch sensor operates only while the slide door is closing. It does not operate while the slide door is opening.
    1. Check the jam protection function while the power slide door is closing.
      CAUTION: Do not check this function using a part of your body such as a hand. Also pay thorough attention that nothing gets caught by accident in this process.
      1. Fully open the slide door.
      2. Press the switch that operates the power slide door to activate it to close.
        Fig 11: Checking Jam Protection Function
        G03061686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. While the slide door is closing, press the touch sensor using the handle of a hammer or the equivalent.
        Fig 12: Testing Touch Sensor
        G03061687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Check that the jam protection function is immediately activated and the power slide door reverses operation to the fully open position.
      Fig 13: Checking Jam Protection Function (1 Of 2)
      G03061688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the jam protection function while the power slide door is opening.
      CAUTION: Do not check this function using a part of your body such as a hand. Also pay thorough attention that nothing gets caught by accident in this process.
      1. Fully close the slide door.
      2. Press the switch that operates the power slide door to activate it to open.
        Fig 14: Checking Jam Protection Function (2 Of 2)
        G03061689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. While the slide door is opening, hold the slide door by using a tire or the equivalent, as shown in the illustration, so that the operating speed decreases.
        Fig 15: Sliding Door By Rolling Tire
        G03061690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Check that the jam protection function is immediately activated and the power slide door reverses operation to the fully closed position.
      Fig 16: Checking Jam Protection Function
      G03061691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check operation of the power slide door when the jam protection function is consecutively activated.
      1. Check that power slide door operation is cancelled and switched to manual operation mode (not electrically controlled) when the jam protection function has been activated 2 or more consecutive times and when the 2nd or most recent activation has occurred during closing.
      NOTE: Refer to steps (a) and (b) for the method that activates the jam protection function.
      Fig 17: Checking Power Slide Door Operation
      G03061692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: In order to restore the power slide door system to normal operation mode, perform either of the following: manually close the slide door fully or press the satellite switch for the power slide door or the power slide door control switch again.
  4. CHECK FUEL LID STOPPER SYSTEM 
    Fig 18: Checking Fuel Lid Stopper System
    G03061693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • The fuel lid stopper system operates against the slide door LH only because the fuel lid is placed on the LH side of the vehicle.
    • When the fuel lid is open, the slide door half stop control pulls the cable in order to operate the open stopper so that the slide door will not strike against the fuel lid.
    • The detect switch built into the slide door half stop control detects that the fuel lid is open.
    1. Check that the slide door cannot be opened when the fuel lid is open.
    2. Check that the power slide door is switched to manual operation mode when the fuel lid is opened while the power slide door is moving.
    NOTE: In order to restore the power slide door system to normal operation mode, perform either of the following: manually close the slide door fully or press the satellite switch for the power slide door or the power slide door control switch again.
  5. SLIDE DOOR HALF OPEN STOPPER SYSTEM 
    Fig 19: Checking Slide Door Half Open Stopper System
    G03061694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Linked with operation of the rear power window regulator, the control lever and bellcrank operates and pulls the cable, which then operates the half open stopper so that the slide door stops. This prevents the slide door from opening fully.
    1. Check that the slide door is forced to stop at approx. 105 mm (4.13 in.) from the fully open position when the window is open 150 mm (5.91 in.) or more.
  6. SLIDE DOOR FULL OPEN STOP LOCK 
    Fig 20: Checking Slide Door Full Open Stop Lock
    G03061695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check that the slide door is fixed at the fully open position by the slide door full open stop lock when fully open.
  7. CHECK WARNING BUZZER 
    1. Check the warning buzzer sounding function that notifies that the power slide door is open or is opening while the vehicle is moving (when the shift lever is moved into any position except the P position).
      1. While the slide door is open, check that the warning buzzer sounds at a cycle of 0.3 seconds if the shift lever is moved into any position except the P position with the ignition switch ON.
      2. Turn the ignition switch ON and move the shift lever into any position except the P position. Check that the warning buzzer sounds at a cycle of 0.3 seconds when the power slide door system is activated to open using the switches or handles.
      3. Check that the warning buzzer stops sounding when the slide door is fully closed or the shift lever is moved into the P position.
  8. RESET 
    1. When the control motor and clutch is replaced:

      The ECU cannot receive a switch signal from the control motor and clutch. This may cause the power slide door system to enter fail-safe mode and DTC (B2224 (LH) or B2223 (RH)) to set as well as make the system disabled.

      When the motor and clutch is replaced, be sure to perform the following: first properly connect the motor and clutch, second clear the DTC using the hand-held tester and finally recheck that no DTC is output.

    2. Reset the power slide door system:

      The power slide door ECU records the fully open position and the fully closed position of the power slide door in its memory and the power slide door fully opens and fully closed based on this memory. The power slide door cannot operate without this memory. In the case where the battery has been removed, manually close the slide door fully to reset the power slide door system. However, if the battery is removed/installed when the slide door is fully open, the power slide door operates normally, thus the resetting the system is unnecessary.