Differential Case (2WD): Replacement

Transmission Case Side:
REPLACE OIL SEAL AND TAPERED ROLLER BEARING OUTER RACE
1. Using a screwdriver and a hammer, remove the oil seal.
2. Using a brass bar and hammer, drive out the tapered roller bearing outer race lightly and evenly.
3. Remove the shim.
4. Install the shim.
  HINT:
  
  First select and install a shim of lesser thickness than before.
5. Using SST and a press, install a new tapered roller bearing outer race.
  SST 09316-60011 (09316-00011, 09316-00041)
  
  Fig 2: Installing Tapered Roller Bearing Outer Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.
6. Using SST and a hammer, drive in a new oil seal.
  SST 09316-60010 (09316-00011, 09316-00031)
  
  Fig 3: Using SST And A Hammer To Drive In New Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Drive in depth: 3.5 +/- 0.5 mm (0.138 +/- 0.020 in.)
7. Coat the lip of oil seal with MP grease.
Transaxle Case Side:
REPLACE OIL SEAL AND TAPERED ROLLER BEARING OUTER RACE
1. Using a screwdriver and hammer, drive out the oil seal from the transaxle case.
2. Using SST, remove the tapered roller bearing outer race.
  SST 09316-60011 (09316-00011, 09316-00021)
3. Remove the oil baffle.
4. Install the oil baffle.
  HINT:
  
  Install the oil baffle projection into the case side cutout.
5. Using SST and a press, install a new tapered roller bearing outer race.
  SST 09950-60020 (09951-00890), 09950-70010 (09951-00150)
  
  Fig 5: Installing Tapered Roller Bearing Outer Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using SST and a hammer, drive in a new oil seal.
  SST 09316-60011 (09316-00011, 09316-00041)
  
  Fig 6: Using SST And Hammer To Drive In New Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Drive in depth: 0 +/- 0.5 mm (0 +/- 0.020 in.)
7. Coat the oil seal lip with MP grease.