Power Steering Gear: Installation

INSTALL GROMMET AND BRACKET
INSTALL PS GEAR ASSEMBLY
1. Install the PS gear assembly with the gear assembly set bolt.
  
  Fig 1: Installing PS Gear Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Torque: 165 N.m (1,700 kgf-cm, 123 ft.lbf)
2. Install the gear assembly set bolt, washer and nut.
  1. Torque: 130 N.m (1,350 kgf.cm, 96 ft.lbf)
3. Install the stud bolt to the bracket.
  1. Torque: 20 N.m (200 kgf.cm, 15 ft.lbf)
4. Install the bolt and nut to the bracket.
  1. Torque: 165 N.m (1,700 kgf.cm, 123 ft.lbf)
CONNECT PRESSURE FEED AND RETURN TUBES
NOTE:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective in case that SST is parallel to a torque wrench.
Using SST, connect the tubes.

Fig 2: Connecting Pressure Feed And Return Tubes
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. SST 09023-12700
2. Torque: 32 N.m (326 kgf.cm, 27 ft.lbf)
CONNECT CLAMP PLATE
Connect the clamp plate and install the bolt.
1. Torque: 29 N.m (290 kgf.cm, 21 ft.lbf)
CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
1. (See step 5 of INSTALLATION )
CONNECT RH AND LH TIE ROD ENDS (See FRONT )
POSITION FRONT WHEEL FACING STRAIGHT AHEAD
NOTE:
Do it with the front of the vehicle jacked up.
CENTER SPIRAL CABLE (See step 12 of INSTALLATION )
INSTALL STEERING WHEEL
1. Align the matchmarks on the wheel and steering column main shaft.
2. Temporarily tighten the wheel set nut.
3. Connect the connector.
BLEED POWER STEERING SYSTEM (See ) BLEEDING
CHECK STEERING WHEEL CENTER POINT
TORQUE STEERING WHEEL SET NUT
Torque: 50 N.m (500 kgf.cm, 35 ft.lbf)
INSTALL STEERING WHEEL PAD (See INSTALLATION )
CHECK FRONT WHEEL ALIGNMENT (See FRONT WHEEL ALIGNMENT )