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Rear Speaker Assembly: Replacement

NOTE: COMPONENTS: See COMPONENTS
  1. REMOVE REAR DOOR PULL HANDLE (See  OVERHAUL  ) 
  2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See  OVERHAUL  ) 
  3. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (See  OVERHAUL  ) 
  4. REMOVE REAR SPEAKER ASSY 
    1. Disconnect the connector.
    2. Using a drill of less then oslash; 4mm (0.16 in.), drill out the 3 rivet heads and remove the rear speaker assy from the rear door panel.
      3. Fig 1: Drilling Out Rivet Heads To Remove Rear Speaker
      G02866804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Gently and vertically put the drill to the rivet, and cut the rivet flanges.
      NOTE:
      • Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
      • Take cafe as the cut rivet is hot.
    4. Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
    5. Using a vacuum cleaner, remove the drilled rivet s and their dust from the inside of the rear door panel.
  5. INSTALL REAR SPEAKER ASSY 
    1. Using an air riveter or hand riveter, 3 new strike rivets install the rear speaker assy to the rear door panel.
      NOTE: Install the new strike rivet in following order shown in the illustration to install the rear speaker assy.
      Fig 2: Riveting Rear Speaker Assy To Rear Door Panel
      G02866805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.
        Fig 3: Identifying Incorrect Riveter Position
        G02866806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.
        Fig 4: Identifying Incorrect Riveter Position
        G02866807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly
      • Install the rivet while attaching materials, as they are not tightened firmly.
    2. Connect the connector.
    3. Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly
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