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Home >> Toyota >> 1994 >> T100 Base >> Repair and Diagnosis >> Transmission >> Clutches >> Removal & Installation >> Clutch Assembly >> Installation

Clutch Assembly: Installation

  1. On V6 models, if installing flywheel, apply thread sealant on threads of flywheel bolts before installing. On 4-cylinder models, use NEW bolts when installing flywheel. On all models, install and alternately tighten flywheel bolts in a crisscross pattern to specification. See TORQUE SPECIFICATIONS .
  2. Install clutch disc in clutch cover. Align reference marks on clutch cover and flywheel. Install clutch disc and clutch cover on flywheel.
  3. Using clutch aligner, center clutch disc on flywheel. Install and alternately tighten clutch cover bolts in a crisscross pattern to specification. See TORQUE SPECIFICATIONS .
  4. Apply molybdenum disulfide grease to clutch release fork-to-pivot stud contact surfaces, hub on clutch release bearing and clutch disc splines. Install clutch release fork and clutch release bearing on transmission (if removed).
  5. On 4WD models, to install remaining components, reverse removal procedure. Tighten bolt/nuts to specification. See TORQUE SPECIFICATIONS .
  6. Apply light coat of grease on lever-to-case contact surfaces on transmission or transfer case shift lever before installing. Ensure reference marks on drive shaft flanges are aligned. Fill transmission or transfer case with 75W-90 gear oil with API GL-4 or GL-5 rating.
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