Rear Output Assembly: Inspection

Inspect rear output shaft. Using a micrometer, measure the outer diameter of the rear output shaft journal surface. See REAR OUTPUT SHAFT JOURNAL OUTER DIAMETER table.

REAR OUTPUT SHAFT JOURNAL OUTER DIAMETER

Diameter

Specification In. (mm)

Minimum ⁽¹⁾

1.0996 (27.930)

1.5315 (38.900)

1.4539 (36.930)

⁽¹⁾	See Fig 1.

Fig 1: Rear Output Shaft Journal Measurement Locations

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Check oil clearance of drive sprocket. Using a dial indicator, measure the oil clearance between the sprocket and shaft with the needle roller bearing installed. See SPROCKET TO SHAFT OIL CLEARANCE table. If the clearance exceeds the limit, replace the drive sprocket, rear output shaft or needle roller bearing.

SPROCKET TO SHAFT OIL CLEARANCE

Clearance	Specification In. (mm)
Standard	0.0004-0.0022 (0.010-0.057)
Maximum	0.0059 (0.15)

Measure clearance of No. 1 shift fork and No. 1 hub sleeve. Using a feeler gauge, measure the clearance between No. 1 shift fork and hub sleeve. See NO. 1 SHIFT FORK TO NO. 1 HUB SLEEVE CLEARANCE table. If the clearance exceeds the limit, replace the shift fork or hub sleeve.

NO. 1 SHIFT FORK TO NO. 1 HUB SLEEVE CLEARANCE

Clearance	Specification In. (mm)
Maximum	0.039 (10)

Using a feeler gauge, measure the clearance between No. 2 shift fork and high and low hub sleeve. See NO. 2 SHIFT FORK & HIGH & LOW HUB SLEEVE CLEARANCE table. If the clearance exceeds the limit, replace the shift fork or hub sleeve.

NO. 2 SHIFT FORK & HIGH & LOW HUB SLEEVE CLEARANCE

Clearance	Specification In. (mm)
Maximum	0.039 (1.0)