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Home >> Toyota >> 1983 >> Tercel Base >> Repair and Diagnosis >> Transmission >> Clutches >> Removal & Installation >> Clutch Assembly >> Installation

Clutch Assembly: Installation

  1. Assemble disc and pressure plate to flywheel using appropriate aligning tool. Finger tighten mounting bolts initially, then tighten bolts in a triangular pattern, one turn at a time to a final torque of 14 ft. lbs. (19 N.m).
  2. Using a feeler gauge and tool (#SST 09301-00013 ), measure gap between spring tips and tool. If gap is larger than .02 in (.5 mm), use tool (#SST 09301-00012 ) to bend springs until alignment is correct. See Fig 1.
    Fig 1: Diaphragm Spring Tip Alignment Check
    G44008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Apply molybdenum disulphide grease to the following contact points: release fork and hub, hub and lever, hub and oil seal, and hub and bushing. Also apply grease to inside of bearing and inside of clutch disc splines. Reverse removal procedure to complete installation.