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Home >> Subaru >> 2021 >> Outback Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> Engine Cooling System (2.5L) >> Radiator >> Removal

Engine Cooling System (2.5L): Radiator: Removal

CAUTION:
  • The engine coolant is pressurized when it is hot. Wait until engine coolant cools down before proceeding the work.
  • If the engine coolant is split over the engine, exhaust pipe or the under cover, completely wipe it off to avoid emission of smoke or causing a fire.
  1. Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  2. Remove the V-belt covers.
    G13618354Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the air intake duct. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE DUCT>REMOVAL .
  4. Remove the reservoir tank. Ref. to COOLING (H4DO)>RESERVOIR TANK>REMOVAL .
  5. Drain engine coolant. Ref. to COOLING (H4DO)>ENGINE COOLANT>REPLACEMENT>DRAINING OF ENGINE COOLANT .
  6. Remove the front exhaust pipe. Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>REMOVAL .
  7. Disconnect the connector (A) from the main fan motor.
  8. Remove the clip which holds bulkhead wiring harness to the radiator fan shroud.
    G13619298Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connector from the sub fan motor.
    G13619299Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect radiator outlet hose.
    G13619284Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the radiator inlet hose.
    G13619301Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the cover UPR front.
    G13619302Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bumper face front. Ref. to EXTERIOR/INTERIOR TRIM>FRONT BUMPER>REMOVAL>BUMPER FACE .
  14. Remove the active grille shutter. Ref. to COOLING (H4DO)>ACTIVE GRILLE SHUTTER>REMOVAL .
  15. Remove the radiator upper bracket LH and radiator upper bracket RH.
    G13948020Courtesy of SUBARU OF AMERICA, INC.
  16. Using the ST, remove the bolts securing the lower side of condenser assembly to the radiator.

    Preparation tool: 

    ST: SPECIAL TOOL CONDENSER (73099SG000)

    G13948021Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the bracket condenser from the condenser assembly.
    NOTE: This procedure is required to prevent the radiator lower gasket from being damaged when removing the radiator.
    G13948022Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the bolts which hold the upper side of condenser assembly to the radiator.
    G13948023Courtesy of SUBARU OF AMERICA, INC.
  19. Secure the condenser assembly to the vehicle using ropes or other items.
    NOTE: This procedure is required to prevent the condenser assembly from dropping off, and also the pipe evaporator cooling from being damaged.
    G13948024Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the radiator and the radiator fan and fan motor assembly as an assembly.
    CAUTION:
    • Be careful not to damage the condenser assembly and radiator fins.
    • If a damaged fin is found, repair it using a thin screwdriver.
  21. Remove the radiator fan and fan motor assembly from the radiator. Ref. to COOLING (H4DO)>RADIATOR FAN AND FAN MOTOR ASSEMBLY>REMOVAL .
  22. Disconnect the radiator outlet hose (A), overflow hose (B) and radiator inlet hose (C) from the radiator.
    G13619309Courtesy of SUBARU OF AMERICA, INC.
  23. Remove the radiator upper gasket (A) and radiator lower gasket (B) from the radiator.
    NOTE: Perform this procedure only when required.
    G13619310Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the radiator lower cushion.
    NOTE: Perform this procedure only when required.
    G13619311Courtesy of SUBARU OF AMERICA, INC.
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