Shift Link Assembly: Installation
- Clean the mating surface of the transmission cover and transfer case.
- Install the shift accent plunger and the check ball spring.NOTE: Use new seal rings.
Tightening Torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Using the ST, install the needle bearing.NOTE:
- Use a new needle bearing.
- If the press-fit depth exceeds the service limit, replace with a new needle bearing.
ST1 18763AA000 COMPRESSOR SHAFT
ST2 498277200 STOPPER SET
Press-fit depth of needle bearing:
A: 8.5±0.2 mm (0.33±0.01 in) from the end of transfer case
B: 0.2±0.2 mm (0.01±0.01 in) from the end of transfer case
- Set ST1, ST2 and transfer case to a press.NOTE:
- Set the ST2 under ST1.
- Set the transfer case so that the hole for shifter arm is positioned vertically.
ST1 498267300 CYLINDER HEAD TABLE
ST2 498267200 CYLINDER HEAD TABLE
- Using the ST, install the roller bearing.NOTE:
- Use a new roller bearing.
- Gradually perform the press-fit operation while measuring the press-fit depth.
- If the press-fit depth exceeds the service limit, replace with a new bearing.
ST 899864100 REMOVER
Press-fit depth of roller bearing:
A: 5.1±0.2 mm (0.20±0.01 in) from the finished surface of transfer case
- Flip over the transfer case, and set an iron plate between transfer case and ST.NOTE:
- Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.
- Set the parts while taking care that the transfer case knock pin and the roller bearing do not ride over the iron plate.
- Using the ST, install the roller bearing.NOTE:
- Use a new roller bearing.
- Gradually perform the press-fit operation while measuring the press-fit depth.
- If the press-fit depth exceeds the service limit, replace with a new bearing.
ST 899864100 REMOVER
Press-fit depth of roller bearing:
A: 0±0.2 mm (0±0.01 in) from the end of transfer case
- Using the ST, install the oil seal.NOTE:
- Use a new oil seal.
- The illustration shows the oil seal of selector lever COMPL. Perform the same procedures for installing the oil seal of shifter arm No. 2.
- Apply transmission gear oil to the oil seal lips.
ST 18657AA000 INSTALLER
Press-fit depth of oil seal:
1±0.2 mm (0.04±0.01 in) from the end of transfer case
- Insert the shifter arm and fix with a straight pin.NOTE: Use a new straight pin.
ST 398791700 REMOVER
- Install the shifter arm No. 2, adjusting washers and thrust bearing.CAUTION: Be careful not to damage the oil seal.
- Install the shifter arm collar and neutral set spring.NOTE: Use a new gasket.
Tightening Torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the selector arm No. 2.
- Insert the selector lever COMPL and fix with a straight pin.CAUTION: Be careful not to damage the oil seal.NOTE: Use a new straight pin.
ST 398791700 REMOVER
- Insert a new straight pin.
- Install the center differential and transfer driven gear as a unit.
- Install the transfer case and the extension case assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) (TY75)>Transfer Case and Extension Case Assembly>INSTALLATION
- Apply liquid gasket seamlessly.
Liquid gasket:
THREE BOND 1215B or equivalent
- Install the transmission cover.
Tightening Torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the back-up light switch and the neutral position switch. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) (TY75)>Switches and Harness>INSTALLATION
- Install the manual transmission assembly to the vehicle. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) (TY75)>Manual Transmission Assembly>INSTALLATION