Differential Case Assembly
- Install the differential bevel gear and differential bevel pinion together with adjusting washer, and insert the pinion shaft.NOTE: Face the chamfered side of adjusting washer toward differential bevel gear.
- Measure the backlash between the differential bevel gear and differential bevel pinion. Adjust the backlash if not within specified limit. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) (TY75)>Front Differential Assembly>INSPECTION>DIFFERENTIAL BEVEL PINION GEAR BACKLASH NOTE: Be sure the differential bevel pinion gear teeth contact adjacent gear teeth during measurement.
Standard backlash
0.13 - 0.18 mm (0.0051 - 0.0071 in)
ST1 498247001
MAGNET BASE
ST2 498247100
DIAL GAUGE
- Align the pinion shaft pin hole with the differential case pin hole, and drive the straight pin into the holes from the hypoid driven gear side using the ST.NOTE: Use a new straight pin. After driving, crimp the area around the hole, and make sure that the straight pin will not come out.
ST 899904100
STRAIGHT PIN REMOVER
- Install the taper roller bearing.CAUTION: Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).NOTE: Be careful when handling because the taper roller bearing and the outer race are used as a set.
ST1 499277100
BUSHING 1-2 INSTALLER
ST2 398497701
SEAT
- Install the hypoid driven gear using twelve bolts.
Tightening Torque:
T: 62 N.m (6.3 kgf-m, 45.7 ft-lb)