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Home >> Subaru >> 2006 >> Baja Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Torque Converter Clutch Case >> Installation

Torque Converter Clutch Case: Installation

  1. Check the appearance of each component and clean.
  2. Force-fit the oil seal to the torque converter clutch case with ST.

    ST 398437700 DRIFT

    Fig 1: Identifying Converter Case With ST
    G05002654Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. < Ref. to INSTALLATION . >
  4. Install the left and right side retainers. < Ref. to ADJUSTMENT . >
  5. Install the new seal pipe to the torque converter clutch case.
    Fig 2: Identifying Seal Pipe
    G04990506Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rubber seal to the torque converter clutch case.
    Fig 3: Identifying Rubber Seal
    G04990507Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire torque converter clutch case mating surface.

    Liquid gasket: THREE BOND 1215 (Part No. 004403007) 

    Fig 4: Identifying Rubber Seal
    G04990508Courtesy of SUBARU OF AMERICA, INC.
  8. Install the torque converter clutch case assembly without damaging bush and oil seal and secure with six bolts and four nuts.

    Tightening torque: 41 N.m (4.2 kgf-m, 30.4 ft-lb) 

    Fig 5: Identifying Torque Converter Clutch And Oil Pump Cover
    G04990503Courtesy of SUBARU OF AMERICA, INC.
  9. Insert inhibitor switch and transmission connector into stay.
  10. Install air breather hose. < Ref. to INSTALLATION . >
  11. Install the oil cooler pipes. < Ref. to INSTALLATION . >
  12. Install the oil charger pipe with O-ring. < Ref. to INSTALLATION . >
  13. Insert the input shaft while turning lightly by hand and verify the protrusion amount.

    Normal protrusion A: 50 - 55 mm (1.97 - 2.17 in) 

    Fig 6: Identifying Torque Converter Input Shaft Dimension
    G04990427Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. < Ref. to INSTALLATION . >
  15. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION . >