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Fuel Tank: Removal: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .
  2. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 

    Refer to REMOVAL 

  3. DRAIN FUEL 
  4. REMOVE CENTER EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL

  5. REMOVE NO. 1 FUEL TANK PROTECTOR 
    1. Remove the 3 bolts and fuel tank protector.
      Fig 1: Identifying No. 1 Fuel Tank Protector Bolts
      GTY314157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube. Refer to PRECAUTION .
      Fig 2: Identifying Fuel Tank Main Tube Connection
      GTY312471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL TANK ASSEMBLY 
    1. Remove the 2 bolts and disconnect the No. 2 parking brake cable assembly and No. 3 parking brake cable assembly.
      Fig 3: Identifying No. 2 Parking Brake Cable Assembly And No. 3 Parking Brake Cable Assembly Bolts
      GTY314423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the vent line hose.
      Fig 4: Disconnecting Vent Line Hose
      GTY314079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Vent Line Hose
      *a Pull Out
    3. Loosen the hose clamp bolt, and then disconnect the fuel tank to filler pipe hose.
      Fig 5: Identifying Filler Pipe Hose Clamp
      GTY311867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Hold the fuel tank using an engine lifter.
    5. Remove the 4 bolts and 2 fuel tank bands.
      Fig 6: Location Of Fuel Tank Bolts And Bands
      GTY314158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Operate the engine lifter, and then remove the fuel tank.
  8. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    Fig 7: Identifying Fuel Tank Main Tube Sub-Assembly
    GTY314391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002