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Fuel Pump: Reassembly: Reassembly

  1. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring, and then install it onto the fuel filter.
      Fig 1: Identifying Fuel Filter O-Ring
      GTY162394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not disassemble the fuel pump and the suction filter because they are non-reusable parts.

    2. Connect the fuel pump harness.
      Fig 2: View Of Fuel Pump Connector
      GTY163839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 claws of the fuel pump.
      Fig 3: View Of Claws Of Fuel Pump
      GTY166751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
    4. Engage the 4 claws on the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.
      Fig 4: Identifying 4 Fuel Suction Support Claws
      GTY162977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the fuel pump filter hose.
      Fig 5: View Of Fuel Pump Harness Connector
      GTY162773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the fuel pump harness connector.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Install the fuel sender gauge by sliding it downward.
    2. Connect the connector of the fuel sender gauge and fuel pump.
      Fig 6: View Of Fuel Sender Gauge And Fuel Pump
      GTY160857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the 2 harness clamps.
      NOTE:

      Do not damage the wire harness.