Air Conditioning: Condenser: Installation

INSTALL COOLER CONDENSER ASSEMBLY
1. Install the cooler condenser.
  HINT:
  
  If the condenser is replaced with a new one, add compressor oil to the new condenser.
  
  Capacity:
  
  40cc(1.4fl. oz.)
  
  Compressor oil:
  
  ND-8 or equivalent
  
  Fig 1: Identifying Cooler Condenser
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT UPPER
1. Install the radiator support upper with the 5 bolts and 2 nuts.
  Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
  
  Fig 2: Identifying Radiator Support Upper With Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HIGH PITCHED HORN ASSEMBLY (See INSTALLATION )
INSTALL LOW PITCHED HORN ASSEMBLY (See INSTALLATION )
INSTALL HOOD LOCK ASSEMBLY
1. Install the hood lock with the 3 bolts.
  
  Fig 3: Identifying Hood Lock With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT UPPER BRACKET
1. Install the 2 brackets with the 2 bolts.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  Fig 4: Identifying Brackets With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER REFRIGERANT LIQUID PIPE
1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the cooler refrigerant liquid pipe.
4. Install the cooler refrigerant liquid pipe on the cooler condenser with the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)
  
  Fig 5: Identifying Cooler Refrigerant Liquid Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the cooler refrigerant discharge hose.
4. Install the cooler refrigerant discharge hose on the cooler condenser with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)
  
  Fig 6: Identifying Cooler Refrigerant Discharge Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADJUST HOOD SUB-ASSEMBLY (See HOOD )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
CHARGE REFRIGERANT (See REPLACEMENT )
WARM UP ENGINE (See REPLACEMENT )
INSPECT FOR REFRIGERANT LEAK (See REPLACEMENT )