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Case Components: Assembly

WARNING: This page is about a different car, the 2003 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install front cover oil seal.
    • Apply multi-purpose grease to seal lip. 
  2. Install selected counter gear front bearing shim onto transmission case.
    • Apply multi-purpose grease. 
  3. Apply sealant to mating surface of transmission case.
    Fig 1: Installing Front Cover Oil Seal
    G02032613Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install gear assembly onto transmission case.
  5. Install check spring and check ball into interlock stopper.
    • Apply multi-purpose grease to check ball. 
      Fig 2: Installing Gear Assembly Into Transmission Case
      G02032614Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install interlock stopper assembly and then tighten check ball plug.
    • Apply genuine thread sealant to thread of check ball plug. Refer to  SHIFT CONTROL COMPONENTS  . 
      Fig 3: Installing Interlock Stopper Assembly
      G02032615Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install stopper ring and main drive bearing snap ring.
    Fig 4: Installing Stopper Ring And Main Drive Bearing Snap Ring
    G02032616Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install front cover and gasket.
    • Apply genuine thread sealant to thread of 3 bolts shown left. 

      Refer to  CASE COMPONENTS  . 

  9. Apply sealant to mating surface of adapter plate.
    Fig 5: Applying Sealant To Front Cover Bolts Thread
    G02032617Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install OD gear case together with striking arm.
    Fig 6: Installing OD Gear Case Together With Striking Arm
    G02032618Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install retaining pin into striking arm.
    Fig 7: Installing Retaining Pin Into Striking Arm
    G02032619Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install return spring and check ball and then install control housing.
    • Apply sealant to mating surface of OD gear case. Refer to  CASE COMPONENTS  . 
      Fig 8: Installing Return Spring And Check Ball
      G02032620Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Tighten control housing bolts.

    Bolt head size: 

    A bolts 12 mm (0.47 in) 

    B bolts 13 mm (0.51 in) 

    Fig 9: Tightening Control Housing Bolts
    G02032621Courtesy of NISSAN MOTOR CO., U.S.A.