Installation Procedure
WARNING: This page is about a different car, the 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
- Install the servo return spring into the transaxle case.
- Install the servo return spring into the transaxle case.
- Hand start and install the servo cover bolts.
Tighten: Tighten the servo cover bolts to 12 N.m (9 lb ft).
- Install the new filter neck seal into the transaxle case. A large socket can be used as an installation tool. Two mallets can be used as well.
- Coat the filter O-ring with a small amount of petroleum jelly, and install the filter into the case.
- Install the oil level control valve.
- Install the oil pan. Refer to Oil Pan Replacement .
- Lower the vehicle.
- Remove the AIR. Refer to Transmission Fluid Checking Procedure .
- Add DEXRON® III P/N 21019223 transaxle fluid or equivalent to the specified refill capacity.
Specification:
- The bottom pan removal capacity is approximately 6.5 L (6.9 qt).
- The complete overhaul capacity is approximately 9 L (9.5 qt).
- The dry capacity is approximately 12.2 L (12.9 qt).
- Start the engine, warm up the transaxle, and check for leaks.
- Inspect the fluid level. Refer to Transmission Fluid Checking Procedure .
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
IMPORTANT:
Hand start and tighten servo cover bolts evenly to prevent damage to servo cover bore.
NOTE:
Push straight down on the center of the oil level control valve in order to prevent damage to the case bore.