Section 669 (Engine Mechanical)
WARNING: This page is about a different car, the 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
- Specifications
- Fastener Tightening Specifications
- Engine Mechanical Specifications
- Sealers, Adhesives, and Lubricants
- Thread Repair Specifications
- Engine Block - Front View
- Engine Block - Back View
- Engine Block - Left Side View
- Engine Block - Bottom View
- Engine Block - Right Side View
- Engine Block - Top View
- Lower Crankcase - Front View
- Lower Crankcase - Back View
- Lower Crankcase - Bottom View
- Lower Crankcase - Left View
- Lower Crankcase - Right View
- Cylinder Head - Top View
- Cylinder Head - Intake Manifold Deck View
- Cylinder Head - Exhaust Manifold Deck View
- Cylinder Head - Front View
- Cylinder Head - Back View
- Cylinder Head - Bottom View
- Component Locator
- Diagnostic Information and Procedures
- Diagnostic Starting Point - Engine Mechanical
- Symptoms - Engine Mechanical
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Engine Compression Test
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Pressure Diagnosis and Testing
- Oil Leak Diagnosis
- Crankcase Ventilation System Inspection/Diagnosis
- Drive Belt Chirping Diagnosis
- Drive Belt Squeal Diagnosis
- Drive Belt Whine Diagnosis
- Drive Belt Rumbling Diagnosis
- Drive Belt Vibration Diagnosis
- Drive Belt Falls Off Diagnosis
- Drive Belt Excessive Wear Diagnosis
- Drive Belt Tensioner Diagnosis
- Repair Instructions
- On-Vehicle Repair Instructions
- Drive Belt Replacement
- Drive Belt Tensioner Replacement
- Engine Oil Pressure Sensor and/or Switch Replacement
- Engine Mount Inspection
- Engine Mount Replacement
- Engine Mount Bracket Replacement - Right
- Powertrain Mount Balance Procedure - Total Mount
- Powertrain Mount Balance Procedure - Lower Mount
- Engine Support Fixture
- Oil Level Indicator and Tube Replacement
- Crankcase Ventilation Hoses/Pipes Replacement
- Intake Manifold Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Engine Front Cover Replacement
- Timing Chain, Sprockets, and/or Tensioner Replacement
- Camshaft Cover Replacement
- Intake Camshaft and Lifter Replacement
- Exhaust Camshaft and Lifter Replacement
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement
- Oil Pan Replacement
- Crankshaft Rear Oil Seal Replacement
- Engine Flywheel Replacement
- Engine Replacement
- Engine Oil and Oil Filter Replacement
- Draining Fluids and Oil Filter Removal
- Off-Vehicle Repair Instructions
- Engine Flywheel Removal
- Oil Level Indicator and Tube Removal
- Exhaust Manifold Removal
- Intake Manifold Removal
- Crankshaft Damper Removal
- Camshaft Cover Removal
- Engine Front Cover and Oil Pump Removal
- Timing Chain and Tensioner Removal
- Intake Camshaft, Follower, and Adjuster Removal
- Exhaust Camshaft, Follower, and Adjuster Removal
- Balance Shaft Drive Chain and Tensioner Removal
- Balance Shaft Removal
- Water Pump Removal
- Cylinder Head Removal
- Oil Pan Removal
- Piston, Connecting Rod, and Bearing Removal
- Lower Crankcase Removal
- Crankshaft and Bearings Removal
- Engine Block Disassemble
- Engine Block Cleaning and Inspection
- Cylinder Honing
- Crankshaft Balancer Cleaning and Inspection
- Engine Flywheel Cleaning and Inspection
- Crankshaft and Bearings Cleaning and Inspection
- Piston and Connecting Rod Disassemble
- Piston, Connecting Rod, and Bearings Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Camshaft Cleaning and Inspection
- Timing Chain and Sprockets Cleaning and Inspection
- Balance Shaft Cleaning and Inspection
- Balance Shaft Drive Chain and Sprockets Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Assemble
- Intake Manifold Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Thread Repair
- Service Prior to Assembly
- Engine Block Assemble
- Crankshaft and Bearings Installation
- Lower Crankcase Installation
- Crankshaft Rear Oil Seal Installation
- Piston, Connecting Rod, and Bearing Installation
- Cylinder Head Installation
- Intake Camshaft, Follower, and Adjuster Install
- Exhaust Camshaft, Follower, and Adjuster Install
- Balance Shaft Installation
- Water Pump Installation
- Timing Balance Shafts to Engine
- Balance Shaft Drive Chain and Tensioner Install
- Timing Chain, Sprockets, Tensioner Installation
- Crankshaft Front Oil Seal Installation
- Engine Front Cover and Oil Pump Installation
- Camshaft Cover Installation
- Oil Pan Installation
- Oil Filter Adapter Installation
- Intake Manifold Installation
- Crankshaft Damper Installation
- Exhaust Manifold Installation
- Oil Level Indicator and Tube Installation
- Engine Flywheel Installation
- Engine Prelubing
- On-Vehicle Repair Instructions
- Description and Operation
- Special Tools and Equipment