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Home >> Saab >> 2011 >> 9-4X Aero >> Repair and Diagnosis >> Body & Frame >> Glass, Windows And Mirrors >> Adjustment Replacement >> Windshield Replacement >> Removal Procedure

Removal Procedure

  1. NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

    Open the hood.

  2. Remove the windshield wiper arms and blades. Refer to WINDSHIELD WIPER ARM REPLACEMENT .
  3. Remove the air inlet grille. Refer to AIR INLET GRILLE PANEL REPLACEMENT .
  4. Remove the windshield side reveal moldings. Refer to WINDSHIELD SIDE REVEAL MOLDING REPLACEMENT .
  5. Remove the interior windshield pillar garnish moldings. Refer to WINDSHIELD GARNISH MOLDING REPLACEMENT .
  6. Remove the rearview mirror. Refer to INSIDE REARVIEW MIRROR REPLACEMENT .
  7. Refer to DEFROSTER OUTLET WARNING .

    Cover the following parts to protect from broken glass:

    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
  8. Refer to WARNING: HANDLING GLASS AND SHEET METAL .

    Using a utility knife, carefully cut the lace (1) from the sides and the top edge of the window to access the urethane adhesive bead, if equipped.

    Fig 1: Cutting Lace From Sides And Top Edge Of Window
    G09406009Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. NOTE: Keep the cutting edge of the tool against the window.

    Remove the window from the urethane adhesive.

    Fig 2: Removing Urethane Adhesive From Window
    G09406010Courtesy of SAAB-SCANIA OF AMERICA, INC.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032, or equivalent to remove the window.
  10. NOTE: Keep the cutting edge of the knife/tool against the window. Do this from inside the vehicle.

    If necessary, use a long utility knife or similar tool to remove the bottom corners of the windshield from the urethane adhesive.

    Fig 3: Removing Bottom Corners Of Windshield
    G09406011Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. NOTE: If the retainers are cut off when removing the window (1) it will be necessary to tape the it in place.

    With the an assistant, remove the windshield (1) from the vehicle.

    Fig 4: Removing Windshield From Vehicle
    G09406012Courtesy of SAAB-SCANIA OF AMERICA, INC.
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