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Disassembly and Assembly: Disassembly

  1. Remove drain plug and gasket from clutch housing, and drain oil.
  2. Remove filler plug and gasket from transaxle case.
  3. Remove CSC from clutch housing.
  4. Remove retaining pin from shift lever (1) using a suitable tool.
  5. Remove bracket (2) and position switch (3) from transaxle case.
    Fig 1: Identifying Bracket And Position Switch From Transaxle Case
    G04812742Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove bolts.
    Fig 2: Locating Transaxle Bolts
    G04812743Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove reverse idler shaft bolt (< =) and seal washer.
    Fig 3: Locating Reverse Idler Shaft Bolt
    G04812744Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove transaxle case (1) upward while rotating control lever (2).
    Fig 4: Removing Transaxle Case
    G04812745Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove spring (1) of selector from return bushing (2).
  10. Remove bearing Preloading shim from mainshaft assembly.
    Fig 5: Removing Bearing Preloading Shim From Mainshaft Assembly
    G04812746Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and reverse fork rod (3) to neutral position.
  12. Remove selector (4) from clutch housing.
    Fig 6: Removing Selector From Clutch Housing
    G04812747Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove retaining pin from 5th-6th shift fork using a suitable tool.
    Fig 7: Removing Retaining Pin From 5th-6th Shift Fork
    G04812748Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove 3rd-4th and 5th-6th fork rod assembly according to the following.
    1. Lift the fork rod (1) up.
    2. Remove 3rd-4th and 5th-6th fork rod assembly from clutch housing.
      Fig 8: Removing 3rd-4th And 5th-6th Fork Rod Assembly From Clutch Housing
      G04812749Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove reverse gear assembly (1) according to the following.
    1. Lift the input shaft assembly (2) and mainshaft assembly (3) up.
    2. Remove reverse gear assembly (1) and reverse fork rod (4) from clutch housing.
  16. Remove spring washer located under the reverse idler shaft.
    Fig 9: Removing Spring Washer
    G04812750Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Remove input shaft assembly (1), mainshaft assembly (2), and 1st-2nd fork rod (3) from clutch housing.
    Fig 10: Identifying Input Shaft Assembly, Mainshaft Assembly, And 1st-2nd Fork Rod
    G04812751Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove final drive assembly (1) from clutch housing.
  19. Remove magnet from clutch housing.
    Fig 11: Identifying Magnet From Clutch Housing
    G04812752Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove differential side oil seals (1) from clutch housing and transaxle case using a suitable tool.
    CAUTION: Be careful not to damage clutch housing and transaxle case.
    Fig 12: Identifying Differential Side Oil Seals
    G04812753Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Remove differential side bearing outer race (1) from clutch housing using a suitable tool.
    CAUTION: Be careful not to damage clutch housing.
    Fig 13: Identifying Differential Side Bearing Outer Race
    G04812754Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove differential side bearing outer race (1) and shim (2) from transaxle case using a brass bar as shown.
    CAUTION: Be careful not to damage transaxle case.
    Fig 14: Identifying Differential Side Bearing Outer Race
    G04812755Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Remove retaining pin from control lever (1) using a suitable tool.
  24. Remove control lever.
    Fig 15: Identifying Control Lever
    G04812756Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Remove shift finger (1) from transaxle case.
    Fig 16: Identifying Shift Finger From Transaxle Case
    G04812757Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Remove control lever oil seal and bushings from transaxle case using a suitable tool.
    Fig 17: Identifying Control Lever Oil Seal And Bushings From Transaxle Case
    G04812758Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Remove oil gutter (1) from transaxle case.
    Fig 18: Identifying Oil Gutter From Transaxle Case
    G04812759Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Remove shift lever oil seal (1) from transaxle case.
    Fig 19: Identifying Shift Lever Oil Seal From Transaxle Case
    G04812760Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Remove bushings (1) from transaxle case using a suitable tool.
    Fig 20: Identifying Bushings From Transaxle Case
    G04812761Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Remove mainshaft rear bearing outer race and shim from transaxle case using a suitable tool.
    CAUTION: Be careful not to damage transaxle case.
    Fig 21: Identifying Mainshaft Rear Bearing Outer Race And Shim From Transaxle Case
    G04812762Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Remove snap ring (1) and oil channel (2) from transaxle case.
    Fig 22: Identifying Snap Ring And Oil Channel From Transaxle Case
    G04812763Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Remove input shaft oil seal (1) from clutch housing using a suitable tool.
    Fig 23: Removing Input Shaft Oil Seal From Clutch Housing
    G04812764Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Remove mainshaft front bearing outer race (1) and oil channel (2) from clutch housing using Tool (A) and suitable tool (B).

    Tool number A: KV381054S0 (J-34286) 

    Fig 24: Identifying Mainshaft Front Bearing Outer Race And Oil Channel From Clutch Housing
    G04812765Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Remove busings (1) from clutch housing using a suitable tool.
    Fig 25: Identifying Busings From Clutch Housing
    G04812766Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Remove two way connector (1) from clutch housing.
    Fig 26: Identifying Two Way Connector From Clutch Housing
    G04812767Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
    Fig 27: Identifying Pinion Gear And Pinion Shaft
    G04812768Courtesy of NISSAN MOTOR CO., U.S.A.
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