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Fuel Level Sending Unit / Sensor: Removal

WARNING: This page is about a different car, the 2004 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.

The fuel level sending unit (fuel level sensor) and float assembly is located on the side of the fuel pump module (4) (Fig 1 ).

  1. Remove fuel pump module from fuel tank. Refer to REMOVAL  /INSTALLATION  .
  2. Unplug sensor's 2-wire harness from pump module electrical connector.
  3. Before disconnecting wiring from 2-wire harness electrical connector, note position of each wire in the connector. Record this position.
  4. Disconnect wiring from 2-wire harness electrical connector using a terminal pick/removal tool.
  5. To remove sending unit from pump module, press on plastic locking tabs (1) (Fig 1 ) while sliding sending unit (4) on its tracks.
    Fig 1: Removing Sending Unit From Pump Module
    G03567080Courtesy of DAIMLERCHRYSLER CORP.