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Remove/install starter - AR15.30-P-7100PW

ENGINE 112 in MODEL 203.084, 211.082, 220.087, 203.284, 211.080, 203.281/081, 211.280, 220.187, 211.282 

ENGINE 113 in MODELS 220.184/183, 211.283, 220.083/084, 211.083 

ENGINE 272 in MODELS 211.087/092/287/292 

ENGINE 273 in MODELS 211.090/290 

Fig 1: Identifying Starter Remove/Install Components - Shown On Model 203 (1 Of 3)
G10126623Courtesy of MERCEDES-BENZ USA

Shown on model 203 

Fig 2: Identifying Starter Remove/Install Components - Shown On Model 203 (2 Of 3)
G10126624Courtesy of MERCEDES-BENZ USA

Shown on model 203 

Fig 3: Identifying Starter Remove/Install Components - Shown On Model 203 (3 Of 3)
G10126625Courtesy of MERCEDES-BENZ USA

Shown on model 203 

MODIFICATION NOTES

3.9.03 Check ring gear, newly recorded Step 12.1  
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery Model 203 AR54.10-P-0003P
Model 211.0 AR54.10-P-0003T
Model 211.2 AR54.10-P-0003TA
Model 220 AR54.10-P-0003I
2 Detach lower engine compartment paneling Model 203 AR61.20-P-1105P
Model 211 AR61.20-P-1105T
Model 220 AR61.20-P-1105M
3 Remove complete exhaust system Model 203 AR49.10-P-7000PV
Model 211.080/082/083/280/282/283 AR49.10-P-7000TB
Model 211.087/090/092/287/290/292 AR49.10-P-7000TS
Model 220 AR49.10-P-7000AA
4 Detach heat shield to steering gear Except 211 with engine 272, 273  
5 Dismount exhaust shielding plate (1) for propeller shaft front axle gear    
6 Detach mounting clamp (2) of electrical line circuit 50 (5) at choke housing    
7 Detach cap (4) from electrical line circuit 50 (5)    
8 Unscrew nut of electrical line circuit 50 (5) at starter (M1) TORQUE SPECIFICATION Engine 112 in model 203, 211, 220, engine 113 in model 211, 220 *BA15.30-P-1002-01A 
TORQUE SPECIFICATION Engine 272, 273 in model 211 *BA15.30-P-1002-01J 
9 Unscrew nut of electrical line circuit 30 (3) at starter (M1) TORQUE SPECIFICATION Engine 112 in model 203, 211, 220, engine 113 in model 211, 220 *BA15.30-P-1001-01A 
TORQUE SPECIFICATION Engine 272, 273 in model 211 *BA15.30-P-1001-01J 
10 Remove bolts (6) TORQUE SPECIFICATION Engine 112 in model 203, 211, 220, engine 113 in model 211, 220: ↓ *BA15.30-P-1003-01A 
TORQUE SPECIFICATION Engine 272, 273 in model 211 *BA15.30-P-1003-01J 
11 Remove starter (M1) from the rear via the rack-and-pinion steering    
12 Check ring gear on drive plate for wear and damage IMPORTANT Only when replacing starter.
IMPORTANT Engine 112, 113: Rotate engine at crankshaft in the direction of rotation of engine.
 
IMPORTANT Engine 272, 273: Turn engine at torque converter in direction of engine rotation. AR01.00-P-0100T
13 Install in the reverse order    
14 Carry out function check    
15 Perform basic programming Model 203 AR00.19-P-0200P
Model 211 AR00.19-P-0200T
Model 220 AR00.19-P-0200M
16 Read out fault memory and erase IMPORTANT When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
STAR diagnosis system *WH58.30-Z-1048-13A 
STARTER

Number Designation Engine 112 except 112.951, 113.94/96/98
BA15.30-P-1001-01A Nut for connection of circuit 30 Nm 14
BA15.30-P-1002-01A Nut for connection of circuit 50 Nm 6
BA15.30-P-1003-01A Bolt connecting starter to crankcase Nm 42
STARTER

Number Designation Engine 272, 273
BA15.30-P-1001-01J Nut for connection of circuit 30 Nm 15
BA15.30-P-1002-01J Nut for connection of circuit 50 Nm 8
BA15.30-P-1003-01J Bolt connecting starter to crankcase Nm 40
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR diagnosis system, Compact Passenger Car 6511 1801 00