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Engine Mechanical: Mechanical: Engine: Removal: Engine

SPECIAL TOOL DESCRIPTION

G03886715
Modular Engine Lift Bracket 303-F047 (014-00073)

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  3. Remove the radiator. For additional information, refer to ENGINE COOLING .
  4. Remove the accessory drive belt.
  5. Remove the powertrain control module (PCM) and the support bracket. For additional information, refer to ELECTRONIC ENGINE CONTROLS .
  6. If equipped, remove the bolts, nuts and the skid plate.
    Fig 1: Removing Skid Plate
    G03933951Courtesy of FORD MOTOR CO.
  7. Remove the starter. For additional information, refer to STARTING SYSTEM .
  8. Drain the engine oil.
  9. Remove and discard the oil filter.
    Fig 2: Removing Oil Filter
    G03962608Courtesy of FORD MOTOR CO.
  10. Disconnect the engine oil temperature (EOT) sensor electrical connector.
    Fig 3: Disconnecting Engine Oil Temperature Sensor
    G03920098Courtesy of FORD MOTOR CO.
  11. Remove the hood.
  12. Disconnect the heater hose.
    Fig 4: Disconnecting Heater Hose
    G03933635Courtesy of FORD MOTOR CO.
  13. Disconnect the degas bottle coolant hose.
    Fig 5: Disconnecting Degas Bottle Coolant Hose
    G03933636Courtesy of FORD MOTOR CO.
  14. Remove the bolt and the ground cable.
    Fig 6: Removing Ground Cable Bolt
    G03933637Courtesy of FORD MOTOR CO.
  15. If equipped, disconnect the block heater electrical connector.
    Fig 7: Disconnecting Block Heater Electrical Connector
    G03933638Courtesy of FORD MOTOR CO.
  16. Early build vehicles 

  17. Remove the power steering reservoir and support bracket lower bolt.
    Fig 8: Removing Power Steering Reservoir And Support Bracket Lower Bolt
    G03929089Courtesy of FORD MOTOR CO.
  18. Remove the nut and position the power steering reservoir and support bracket aside.
    Fig 9: Removing Power Steering Reservoir And Support Bracket Aside
    G03929090Courtesy of FORD MOTOR CO.
  19. All vehicles 

  20. Remove the bolts and position the power steering pump aside.
    Fig 10: Identifying Power Steering Pump Bolts
    G03886436Courtesy of FORD MOTOR CO.
  21. Disconnect the A/C compressor electrical connector.
    Fig 11: Disconnecting A/C Compressor Electrical Connector
    G03933642Courtesy of FORD MOTOR CO.
  22. Remove the 2 nuts and the wiring harness retainers.
    Fig 12: Removing Wiring Harness Retainers Nuts
    G03933643Courtesy of FORD MOTOR CO.
  23. Disconnect the crankshaft position (CKP) sensor electrical connector.
    Fig 13: Locating CKP Sensor Electrical Connector
    G04612789Courtesy of FORD MOTOR CO.
  24. Remove the bolts and position the A/C compressor aside.
    Fig 14: Removing A/C Compressor Bolts
    G03933645Courtesy of FORD MOTOR CO.
  25. Expedition vehicles 

  26. Remove the transmission fluid filler tube support bolt.
    Fig 15: Identifying Transmission Filler Tube Retaining Bolt
    G03964058Courtesy of FORD MOTOR CO.
  27. All vehicles 

  28. Remove the nut and the transmission cooler tube support bracket.
    Fig 16: Identifying Transmission Cooler Tube Support Bracket Nut
    G03933415Courtesy of FORD MOTOR CO.
  29. Remove the nut and the power steering pressure hose support bracket.
    Fig 17: Removing Power Steering Pressure Hose Support Bracket
    G03933648Courtesy of FORD MOTOR CO.
  30. Remove the bolt and the starter electrical harness support bracket.
    Fig 18: Removing Starter Electrical Harness Support Bracket
    G03933649Courtesy of FORD MOTOR CO.
  31. If equipped, remove the 3 bolts and the LH engine-to-transmission support bracket.
    Fig 19: Removing LH Engine-To-Transmission Support Bracket
    G03929206Courtesy of FORD MOTOR CO.
  32. If equipped, remove the 3 bolts and the RH engine-to-transmission support bracket.
    Fig 20: Removing RH Engine-To-Transmission Support Bracket
    G03933651Courtesy of FORD MOTOR CO.
  33. Remove the bolts and the flexplate inspection cover.
    Fig 21: Removing Flexplate Inspection Cover
    G03885458Courtesy of FORD MOTOR CO.
  34. Remove the cylinder block opening cover.
    Fig 22: Removing Access Plug
    G03908385Courtesy of FORD MOTOR CO.
  35. Remove the torque converter-to-flexplate nuts.
    • Discard the nuts.
    Fig 23: Removing Torque Converter-To-Flexplate Nuts
    G03885557Courtesy of FORD MOTOR CO.
  36. If equipped with a 4R70E or 4R75E automatic transmission, remove the 2 bolts, disconnect the shift cable and position the cable and bracket assembly aside.
    Fig 24: Disconnecting Shift Cable
    G03964050Courtesy of FORD MOTOR CO.
  37. NOTE: The upper 2 transmission-to-engine bolts will be removed later.
    Fig 25: Removing Lower Transmission-To-Engine Bolts
    G03920193Courtesy of FORD MOTOR CO.
  38. Remove the lower 5 transmission-to-engine bolts.
  39. Disconnect the RH heated exhaust gas oxygen sensor (HO2S) electrical connector.
    Fig 26: Disconnecting RH Heated Exhaust Gas Oxygen Sensor Electrical Connector
    G03929227Courtesy of FORD MOTOR CO.
  40. Remove the 4 exhaust manifold flange nuts.
    Fig 27: Removing Exhaust Manifold Flange Nuts
    G03885400Courtesy of FORD MOTOR CO.
  41. CAUTION: Only use hand tools when removing the engine mount nut or damage to the engine mount can occur.
    Fig 28: Removing RH Engine Mount Nut
    G03933549Courtesy of FORD MOTOR CO.
  42. Remove the RH engine mount nut.
  43. CAUTION: Only use hand tools when removing the LH engine mount through bolt or damage to the cage nut can occur.
    NOTE: If the LH engine mount through bolt nut is missing or damaged install a new nut using service part number W709375. If the LH engine mount through bolt nut cage is damaged or missing, remove the cage and install a new nut using service part number W520516-S301.
    Fig 29: Removing LH Engine Support Insulator Bolt
    G03963277Courtesy of FORD MOTOR CO.
  44. Remove the LH engine mount through bolt.
  45. Remove the upper 2 transmission-to-engine bolts and install the special tool.
    Fig 30: Installing Special Tool
    G03920205Courtesy of FORD MOTOR CO.
  46. Using a suitable floor crane, remove the engine assembly from the vehicle.