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Crankshaft Pulley: Installation

    NOTE: The crankshaft pulley must be installed within 4 minutes of applying silicone gasket and sealant to the Woodruff key slot.
    Fig 1: Applying Sealant To Woodruff Key Slot On Crankshaft Pulley
    G03862346Courtesy of FORD MOTOR CO.
  1. Apply sealant to the Woodruff key slot on the crankshaft pulley.
  2. Using the special tool, install the crankshaft pulley.
    Fig 2: Installing Crankshaft Pulley
    G03862347Courtesy of FORD MOTOR CO.
  3. Using the special tool, install the crankshaft pulley bolt and washer and tighten in 4 stages:
    • Stage 1: Tighten to 90 Nm (66 lb-ft).
    • Stage 2: Loosen one full turn.
    • Stage 3: Tighten to 50 Nm (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees, not exceeding 200 Nm (148 lb-ft).
      Fig 3: Holding Crankshaft Pulley
      G03862348Courtesy of FORD MOTOR CO.
  4. Install the upper fan shroud and electric fan. For additional information, refer to ENGINE COOLING .
  5. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .