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Home >> Lexus >> 2017 >> CT 200h Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Hybrid Transaxle - Service Information >> Generator Cable >> Installation [08/2014 - ] >> Procedure

Installation [08/2014 - ]: Procedure

  1. INSTALL GENERATOR CABLE 
    NOTE:

    Wear insulated gloves.

    1. Install the generator cable to the hybrid transaxle assembly with the 3 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE:

      Keep the sealing surface of the generator cable and the connector terminal joint free of foreign matter.

    2. Engage the 2 claws to install a new terminal cap.
      NOTE:

      When installing the terminal cap to the generator cable terminal block, keep the sealing surface free of foreign matter.

    3. Place the generator cable connector shell in position and install it with the 3 bolts.
      GTY213342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    4. Connect the generator cable clamp to the motor cable bracket.
  2. INSTALL RADIATOR PIPE 
    1. Install the radiator pipe with the 2 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

    2. Connect the No. 3 radiator hose, No. 4 water by-pass hose and No. 1 radiator hose with the 3 clamps.
  3. INSTALL INVERTER TRAY BRACKET 

    Refer to PROCEDURE - Step 53

  4. INSTALL INVERTER RESERVE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 54

  5. INSTALL INVERTER WITH CONVERTER ASSEMBLY 

    Refer to PROCEDURE - Step 4

  6. CONNECT WATER HOSE 

    Refer to PROCEDURE - Step 5

  7. CONNECT NO. 2 ENGINE ROOM WIRE 

    Refer to PROCEDURE - Step 6

  8. REMOVE INVERTER COVER 

    Refer to PROCEDURE - Step 7

  9. CONNECT NO. 2 ENGINE WIRE 

    Refer to PROCEDURE - Step 8

  10. CONNECT MOTOR CABLE 

    Refer to PROCEDURE - Step 9

  11. CONNECT GENERATOR CABLE 

    Refer to PROCEDURE - Step 10

  12. CONNECT FRAME WIRE 

    Refer to PROCEDURE - Step 11

  13. CHECK HIGH VOLTAGE CABLE CONNECTION 

    Refer to PROCEDURE - Step 12

  14. INSTALL INVERTER COVER 

    Refer to PROCEDURE - Step 13

  15. INSTALL ENGINE ROOM MAIN WIRE 

    Refer to PROCEDURE - Step 14

  16. INSTALL NO. 1 INVERTER BRACKET 

    Refer to PROCEDURE - Step 15

  17. INSTALL RADIATOR SUPPORT OPENING COVER 

    Refer to PROCEDURE - Step 3

  18. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover) 

    Refer to PROCEDURE - Step 20

  19. INSTALL SERVICE PLUG GRIP 

    Refer to PROCEDURE - Step 1

  20. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See article. Refer to INITIALIZATION [08/2014 - 08/2015] Refer to INITIALIZATION [08/2015 - ] ).

  21. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE 

    Refer to PROCEDURE - Step 69

  22. INSTALL DECK FLOOR BOX RH 

    Refer to PROCEDURE - Step 70

  23. INSTALL REAR NO. 3 FLOOR BOARD 

    Refer to PROCEDURE - Step 71

  24. INSTALL REAR DECK FLOOR BOX 

    Refer to PROCEDURE - Step 72

  25. INSTALL REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 73

  26. ADD COOLANT (for Inverter) 

    Refer to PROCEDURE - Step 3

  27. ADD COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  28. INSPECT FOR COOLANT LEAK (for Inverter) 

    Refer to PROCEDURE - Step 1

  29. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  30. INSTALL NO. 1 ENGINE UNDER COVER 
  31. INSTALL FRONT LOWER BUMPER ABSORBER 
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