Installation [09/2014 - 10/2015]: Procedure

1. Install the No. 2 fuel tank protector and No. 3 fuel tank protector to the fuel tank assembly.
2. Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.

   HINT: 

   Install the No. 1 fuel tank protector after installing the No. 2 fuel tank protector and No. 3 fuel tank protector.

1. Install 5 new No. 6 fuel tank cushions to the fuel tank assembly.
2. Install the fuel tank bracket, fuel tank cushion and fuel tank cushion set to the fuel tank assembly.

1. Install the No. 5 fuel tube clamp to the fuel tank assembly.
2. Install the fuel tank return tube and fuel tank main tube sub-assembly to the fuel tank assembly with the No. 5 fuel tube clamp.

1. Set the fuel tank assembly on an engine lifter with attachments.
2. Using an engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 nuts, 4 bolts and 2 No. 1 fuel tank band sub-assemblies.

   for nut 

   Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf) 

   for bolt 

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

   NOTE:

   Slowly raise the fuel tank assembly while being careful not to drop it.

(Refer to PROCEDURE - Step 15 )

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Connect the quick connector and clamp (Refer to PRECAUTION [09/2014 - 10/2015] ).

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Connect the quick connector and clamp (Refer to PRECAUTION [09/2014 - 10/2015] ).

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Connect the fuel tank to filler pipe hose with the hose clamp.

   TEXT IN ILLUSTRATION
   
   

   *a

   Top

   HINT: 

   Make sure the hose clamp is oriented as shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Align the axis of the fuel tube connector with the axis of the pipe, insert the fuel tube connector and push in the retainer to connect the fuel tank return tube and fuel tank main tube sub-assembly for the RH side.

   TEXT IN ILLUSTRATION
   
   

   *1	Retainer
   *2	Fuel Tube Connector
   *3	Nylon Tube
   *4	O-Ring
   *5	Pipe

   NOTE:

   • Check for damage or foreign objects on the connected part.
   • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Align the axis of the fuel tube connector with the axis of the pipe, insert the fuel tube connector and push in the retainer to connect the fuel tank main tube sub-assembly for the LH side.

   TEXT IN ILLUSTRATION
   
   

   *1	Retainer
   *2	Fuel Tube Connector
   *3	Nylon Tube
   *4	O-Ring
   *5	Pipe

   NOTE:

   • Check for damage or foreign objects on the connected part.
   • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

• for 2WD (Refer to PROCEDURE - Step 1 )
• for AWD (Refer to PROCEDURE - Step 1 )

(See page See step  2)

(See page See step  1)