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Exhaust Heat Recirculation System Circuit: Procedure

  1. CHECK HARNESS AND CONNECTOR (ENGINE COOLANT TEMPERATURE SENSOR - COMBINATION METER) 
    1. Disconnect the engine coolant temperature sensor (for exhaust heat recirculation system) connector.
      Fig 1: Identifying H19 And F2 Connector Terminals
      GTY354947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the combination meter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      F2-2 (TWS3) - H19-26 (TWS3) Always Below 1 Ω
      F2-1 (E2) - H19-34 (E2) Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      F2-2 (TWS3) or H19-26 (TWS3) - Body ground Always 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Combination Meter Assembly)
      *b Front view of wire harness connector
      (to Engine Coolant Temperature Sensor)
    4. Reconnect the combination meter assembly connector.
    5. Reconnect the engine coolant temperature sensor (for exhaust heat recirculation system) connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE COOLANT TEMPERATURE SENSOR - COMBINATION METER) 

    OK: Go to next step 

  2. INSPECT ENGINE COOLANT TEMPERATURE SENSOR (FOR EXHAUST HEAT RECIRCULATION SYSTEM) 
    1. Inspect the engine coolant temperature sensor (for exhaust heat recirculation system). Refer to INSPECTION [08/2012 - ] .

    NG → See step   3 

    OK → See step   4 

  3. REPLACE ENGINE COOLANT TEMPERATURE SENSOR (FOR EXHAUST HEAT RECIRCULATION SYSTEM). Refer to  REMOVAL [08/2012 - ] 
  4. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [08/2012 - ]