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Charging System (Service Information): Generator: Removal: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  2. REMOVE COOL AIR INTAKE DUCT SEAL  . Refer to REMOVAL - Step 3
  3. REMOVE ENGINE ROOM SIDE COVER RH  . Refer to REMOVAL - Step 5
  4. REMOVE FRONT WHEELS 
  5. REMOVE ENGINE UNDER COVER 
  6. REMOVE REAR ENGINE UNDER COVER LH 
  7. REMOVE REAR ENGINE UNDER COVER RH 
  8. REMOVE NO. 1 AIR CLEANER INLET  . Refer to REMOVAL - Step 20
  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  . Refer to REMOVAL - Step 4
  10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY  . Refer to REMOVAL - Step 22
  11. SEPARATE RADIATOR RESERVE TANK ASSEMBLY  . Refer to REMOVAL - Step 3
  12. REMOVE V-RIBBED BELT  . Refer to REMOVAL - Step 4
  13. DISCONNECT WIRE HARNESS 
    1. Remove the bolt, and disconnect the clamp and ground cable.
      Fig 1: Identifying Ground Cable And Fasteners
      GTY100423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FRONT STABILIZER BAR 
    1. Remove the front stabilizer bar. Refer to REMOVAL .
  15. REMOVE GENERATOR 
    1. Remove nut A, and disconnect the harness from the +B terminal.
      Fig 2: Locating Generator Connector, Clamp And Bolt
      GTY101347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove bolt B, and disconnect the oil cooler tube.
    3. Remove clamp C.
    4. Disconnect generator connector D.
    5. Remove the nut and wire harness bracket.
      Fig 3: Locating Wire Harness Bracket Nut
      GTY101905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 2 bolts and 2 nuts.
      Fig 4: Locating Generator Bolts And Nuts
      GTY148877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using an E8 "TORX" socket wrench, remove the 2 stud bolts and generator.
      Fig 5: Locating Generator Stud Bolts
      GTY138752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002