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Fuel Pump: Reassembly: Reassembly

  1. INSTALL FUEL NO. 1 SUCTION SUPPORT 
    1. Install the fuel No. 1 suction support to the fuel filter.
      Fig 1: Identifying Fuel No. 1 Suction Support & Fuel Filter
      GTY146277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to 2 new O-rings, then install them onto the fuel pressure regulator.
      Fig 2: Identifying Fuel Pressure Regulator O-Rings
      GTY145221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel pressure regulator to the fuel filter.
      Fig 3: Identifying Fuel Pressure Regulator & Fuel Filter
      GTY146216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring and install it to the fuel filter.
      Fig 4: Identifying O-Ring & Fuel Filter
      GTY133490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 5 claws on the fuel filter and install the fuel pump with the pump filter.
      Fig 5: Identifying Fuel Pump And Fuel Filter
      GTY122324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT FUEL PUMP HARNESS 
    1. Connect the fuel pump harness connector.
      Fig 6: Identifying Fuel Pump Harness Connector
      GTY126345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the fuel pump filter tube while aligning it to the installation position of the fuel No. 1 sub-tank.
      Fig 7: Identifying Fuel Suction Plate Sub-Assembly
      GTY133714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the jet pump nozzle.
    3. Make sure that the fuel tube passes under the protrusion of the fuel filter, and engage the claw of the fuel No. 1 suction support.
      Fig 8: Identifying Protrusion
      GTY123335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the spring to the fuel suction plate shaft and install it to the fuel No. 1 sub-tank.
    5. Install a new E-ring.
      Fig 9: Identifying E-Ring
      GTY142466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Slide the fuel sender gauge to fit the claw.
      Fig 10: Identifying Fuel Sender Gauge Connector
      GTY147350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel sender gauge connector.