HV Relay Assembly: Installation: Installation

INSTALL ELECTRIC VEHICLE FUSE
1. Install the 2 electric vehicle fuses with the 4 bolts.
  Torque: 4.5 N.m (46 kgf*cm, 40 in.*lbf)
  
  NOTE: Be sure to use a torque wrench to tighten the bolts.
  
  Fig 1: Locating Electric Vehicle Fuses & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
WARNING: Wear insulated gloves.
1. Tighten the nut and 2 bolts in the order shown in the illustration to install the HV battery junction block assembly.
  Torque: 7.5 N.m (77 kgf*cm, 66 in.*lbf)
  
  Fig 2: Locating HV Battery Junction Block Assembly & Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the 5 connectors to the HV battery junction block assembly.
  NOTE: Connect the wire wrapped with red tape to the terminal indicated by the "+" mark of the HV battery junction block assembly.
  
  Fig 3: Locating Connectors To HV Battery Junction Block Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HYBRID BATTERY TERMINAL BLOCK
WARNING: Wear insulated gloves.
1. Tighten the 3 nuts and bolt in the order shown in the illustration to install the HV battery terminal block.
  Bolt
  
  Torque: 7.5 N.m (77 kgf*cm, 66 in.*lbf)
  
  Nut (Except HV battery junction block assembly terminal)
  
  Torque: 7.5 N.m (77 kgf*cm, 66 in.*lbf)
  
  Nut (HV battery junction block assembly terminal)
  
  Torque: 9.0 N.m (92 kgf*cm, 80 in.*lbf)
  
  NOTE: Be sure to follow the order when tightening the nuts and bolt.
  
  Fig 4: Identifying HV Battery Junction Block Bolt Tightening Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HYBRID VEHICLE CONVERTER See step 1
INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY See step 7
INSTALL CONDENSER See step 8
INSTALL NO. 1 HV BATTERY COVER INTAKE DUCT See step 9
INSTALL POWER STEERING CONVERTER WIRE See step 10
INSTALL NO. 1 HV BATTERY SHIELD SUB-ASSEMBLY See step 11
INSTALL HV BATTERY
Refer to INSTALLATION