Headlight Assembly: Components: Removal

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
   CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
3. REMOVE ENGINE UNDER COVER  (See REMOVAL )
4. REMOVE FRONT FENDER LINER LH  (See REMOVAL )
5. REMOVE FRONT FENDER LINER RH  (See REMOVAL )
6. REMOVE FRONT BUMPER COVER  (See REMOVAL )
7. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
8. REMOVE HEADLIGHT ASSEMBLY 
   1. Disconnect the connector as shown in the illustration.
      Fig 1: Locating Headlight Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 3 bolts.
   3. w/ Headlight Cleaner:
      1. Disconnect the headlight cleaner hose.
      Fig 2: Identifying Headlight Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Detach the claw and headlight.
9. REMOVE FRONT BUMPER SIDE SUPPORT 
   1. Remove the 3 screws and bumper side support.
      Fig 3: Identifying Front Bumper Side Support

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE NO. 1 HEADLIGHT BACK COVER 
    1. Turn the back cover in the direction indicated by the arrow and remove it.
       Fig 4: Turning Headlight No. 1 Back Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE HIGH-INTENSITY DISCHARGE HEADLIGHT BULB 
    1. Turn the bulb in the direction indicated by the arrow and remove the bulb socket.
       Fig 5: Turning High-Intensity Discharge Headlight Bulb

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Release the set spring lock as shown in the illustration and remove the bulb.
       Fig 6: Releasing Set Spring Lock

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE NO. 2 HEADLIGHT BULB 
    1. Turn the No. 2 headlight bulb in the direction indicated by the arrow and remove it.
       Fig 7: Removing No. 2 Headlight Bulb

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE FRONT TURN SIGNAL LIGHT BULB SOCKET 
    1. turn the front turn signal light socket and the front turn signal light bulb in the direction indicated by the arrow and remove them as a unit.
       Fig 8: Removing Front Turn Signal Light Bulb

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Remove the front unit signal bulb from the front turn signal light socket.
15. REMOVE CLEARANCE LIGHT BULB SOCKET 
    1. Turn the clearance light socket and clearance light bulb in the direction indicated by the arrow and remove them as a unit.
       Fig 9: Removing Clearance Light Bulb Socket

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. REMOVE CLEARANCE LIGHT BULB 
    1. Remove the clearance light bulb from the clearance light socket.
17. REMOVE FRONT SIDE MARKER LIGHT BULB SOCKET 
    1. Turn the front side marker light bulb socket and front side marker light bulb in the direction indicated by the arrow and remove them as a unit.
       Fig 10: Removing Front Side Maker Light Bulb Socket

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE FRONT SIDE MARKER LIGHT BULB 
    1. Remove the front side marker light bulb from the front side marker light socket.
19. REMOVE LIGHT CONTROL ECU 
    1. Remove the screw and headlight protector.
       Fig 11: Identifying Headlight Protector Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 screws and ECU cover.
    3. Remove the headlight gasket.
       Fig 12: Identifying Headlight Gasket ECU Cover Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector and remove the ECU.
       Fig 13: Locating ECU Connector

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002