Front Bumper: Replacement

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• A bolt without torque specification is a standard bolt (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. REMOVE RADIATOR GRILLE LOWER 
   1. Using a screwdriver, disengage the 6 clips and 6 claws, and remove the radiator grille.
   Fig 1: Removing Radiator Grille

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Tape the screwdriver tip before use.

2. REMOVE FRONT BUMPER COVER SUB-ASSY 
   1. Disconnect the turn signal lamp connectors.
   2. w/ Fog lamp:

      Disconnect the fog lamp connectors.

   3. Remove the 3 clips.
      Fig 2: Removing Clips

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Remove the 6 bolts and front bumper cover.
   5. Using a screwdriver, disengage the 4 claws and remove the bumper cover.
      Fig 3: Removing Front Bumper Cover

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. REMOVE FRONT BUMPER EXTENSION LH 
   1. Remove the 3 bolts.
   2. Using a screwdriver, disengage the 6 claws and remove the extension.
   Fig 4: Removing Extension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Tape the screwdriver tip before use.

4. REMOVE FRONT BUMPER EXTENSION RH 

   HINT:

   Use the same procedures as LH side.

5. REMOVE FRONT BUMPER ENERGY ABSORBER 
6. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSY 
   1. Remove the 4 nuts and bumper reinforcement.
      Fig 5: Removing Bumper Reinforcement

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE FRONT BUMPER REINFORCEMENT PLATE 
   1. Using a screwdriver, remove the reinforcement plate.

   HINT:

   Tape the screwdriver tip before use.

8. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET LH (a) Using a screwdriver, remove the mounting bracket. 

   HINT:

   Tape the screwdriver tip before use.

9. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET RH 

   HINT:

   Using the same procedures described above for the LH side.

10. REMOVE FRONT BUMPER SIDE SUPPORT LH 
    1. Using a screwdriver, remove the 2 bolts and side support.

    HINT:

    Tape the screwdriver tip before use.

11. REMOVE FRONT BUMPER SIDE SUPPORT RH 
12. REMOVE FRONT VALANCE PANEL 
    1. Remove the 5 nuts and valance panel.
13. REMOVE FRONT BUMPER HOLE COVER LH (W/O FOG LAMP) 
    1. Remove the 2 screws and hole cover LH.
14. REMOVE FRONT BUMPER HOLE COVER RH (W/O FOG LAMP) 
    1. Remove the 2 screws and hole cover RH.
15. REMOVE FOG LAMP ASSY LH (W/ FOG LAMP) 
16. REMOVE FOG LAMP ASSY RH (W/ FOG LAMP) 
17. REMOVE FRONT TURN SIGNAL LAMP LH 
18. REMOVE FRONT TURN SIGNAL LAMP RH 
19. REMOVE FRONT BUMPER COVER 
    1. Remove the 4 bolts, 2 clips and the bumper cover upper.
       Fig 6: Removing Front Bumper Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSY 
    1. Install the bumper reinforcement with the 4 nuts.
       Fig 7: Installing Front Bumper Reinforcement Sub-Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       1. Torque: 58 N.m (591 kgf.cm, 43 ft.lbf) 
21. INSTALL FRONT BUMPER COVER SUB-ASSY 
    1. Install the bumper cover with the 6 bolts.
       Fig 8: Installing Bumper Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       Torque: 5.0 N.m (51 kgf.cm, 44 in. lbf)