Repair Procedures: Replacement

WARNING: This page is about a different car, the 2025 Kia Soul. However, it is still accessible from the selected car via links, so may be relevant.

Recover the refrigerant with a recovery/recycling/charging station.
Disconnect the negative (-) battery terminal.
Remove the front bumper assembly.
(Refer to Body - "FRONT BUMPER ASSEMBLY ")
Remove the radiator grille upper cover assembly.
(Refer to Body - "FRONT BUMPER ASSEMBLY ")
Remove the head lamps.
(Refer to Body Electrical System - "HEAD LAMPS ")
After loosening the mounting bolts, remove the front bumper upper mounting bracket (A).

Courtesy of KIA MOTORS AMERICA, INC.
After loosening the mounting bolts, air upper guard assembly (A).
Tightening torque:

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
After loosening the mounting bolts, then remove the radiator upper mounting bracket (A).
Tightening torque:

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
After loosening the mounting bolts, remove the side air guard (A).
Tightening torque:

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
Remove the 2 nuts, and then disconnect the discharge line (A) and liquid line (B) from the condenser.
Tightening torque:

8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
Remove the condenser (A) from radiator.

Courtesy of KIA MOTORS AMERICA, INC.

Courtesy of KIA MOTORS AMERICA, INC.
Install in reverse order of removal.
NOTE:
- If you're installing a new condenser, add refrigerant oil.
- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-1234yf to avoid leakage.
- Be careful not to damage the radiator and condenser fins when installing the condenser.
- Charge the system, and test its performance.