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Home >> Kia >> 2021 >> Telluride EX, FWD >> Repair and Diagnosis >> Steering >> Steering Column >> Motor Driven Power Steering System >> Steering Gear Box >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Remove the front wheel and tire.

    (Refer to Tires/Wheels - "WHEEL ")

  2. Disconnect the stabilizer link (A) from the front strut assembly by loosening the nut.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13311047Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When loosening the nut, fix the outer hexagon of stabilizer bar link.
    • Be careful not to damage the stabilizer link boots.
  3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-2J100).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).

      Tightening torque: 

      98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

      G13311048Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-2J100).
    G13311049Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the split pin (A).
  5. Remove the lower arm ball joint mounting bolt and nut (B).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13311050Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the front lower arm from the front knuckle using the SST (0K545-A9100).
    1. After removing bolts from the front knuckle, install and tighten the sub body bolt (A).
    2. Insert the sub body (B) between the front knuckle and the sub body bolt.
    3. Tighten the bolt (C) sub body to broaden the gap of the front knuckle.
      G13311051Courtesy of KIA MOTORS AMERICA, INC.
    4. Install the safe wire (A).
      G13311052Courtesy of KIA MOTORS AMERICA, INC.
    5. Install the main body (A) between the front strut and the lower arm.
      G13311053Courtesy of KIA MOTORS AMERICA, INC.
    6. To avoid the main body coming off, install a fixing clamp (A) beside the main body and then rotate the handle (B) clockwise until the clamp is fixed on the lower arm.
      G13311054Courtesy of KIA MOTORS AMERICA, INC.
    7. Tighten the main body bolt (A) slowly and remove the lower arm from the front knuckle.
    G13311055Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the bolt (A) and then remove the universal joint (B).

    Tightening torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb.ft)

    G13311056Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Always use a new bolt.
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable.
    • Assemble so that the universal joint hole is inserted matching the cut surface of the pinion shaft.
    G13311057Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  9. Remove the roll rod bracket (A).

    Tightening torque: 

    Bolt (B):

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    Bolt (C):

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13311058Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Always use a new bolt (B).
  10. Disconnect the front muffler rubber hanger (A).
    G13311059Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the sub frame (A) with a jack and then loosen the sub frame bolts and nuts.

    Tightening torque: 

    Bolts (B), Nuts (C): 44.1 - 58.8 N.m (4.5 - 6.0 kgf.m, 32.5 - 43.4 lb.ft)

    Bolts (D), Nuts (E): 176.6 - 196.2 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb.ft)

    G13311060Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the sub frame (A).
    G13311061Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the heat protector (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13311062Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the steering gear box (A) by loosening the bolts.

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G13311063Courtesy of KIA MOTORS AMERICA, INC.
  15. Install in the reverse order of removal.
  16. Check the wheel alignment.

    (Refer to Tires/Wheels - "ALIGNMENT ")