Repair Procedures: Removal

[Low Pressure Fuel Line] 

1. Turn ignition switch OFF and disconnect the battery negative (-) terminal.
2. Release the residual pressure in fuel line.

   (Refer to Fuel Delivery System - Remedy Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

3. Disconnect the fuel feed tube quick-connector (A).
4. Disconnect the vapor hose (B) which is connected from the PCSV.
   Fig 1: Locating Fuel Feed Tube Quick-Connector And Vapor Hose

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   CAUTION: When removing the quick-connector with the clip removing tool (A), be careful not to damage the plastic clip (B). If the clip is damaged, it can cause a fuel leak due to bad connection and could result in a fire.
   Fig 2: Locating Clip Removing Tool And Plastic Clip

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5. Remove the fuel tank.

   (Refer to Fuel Delivery System - "FUEL TANK ")

6. Remove the LH front muffler.

   (Refer to Engine Mechanical System - "MUFFLER ")

7. Remove the front heater protect LH (A).
   Fig 3: Locating Front Heater Protect (LH)

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8. Remove the mounting nuts (A) and then, remove the fuel & brake line protector (B).
   Fig 4: Locating Fuel And Brake Line Protector With Mounting Nuts

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9. Remove the mounting nuts (A).
10. Remove the vapor tube line fixing clip (B) by using a common driver.
    Fig 5: Locating Vapor Tube Line Fixing Clip And Mounting Nut

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11. Remove the mounting bolt.
12. Remove the vapor tube and fuel tube line fixing clip (A) by using a common driver.
    Fig 6: Locating Fuel Tube Line Fixing Clip (1 Of 2)

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    Fig 7: Locating Fuel Tube Line Fixing Clip (2 Of 2)

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13. Remove the fuel line.

[High Pressure Fuel Line] 

1. Turn the ignition switch OFF and disconnect the battery negative (-) terminal.
2. Remove the intake manifold.

   (Refer to Engine Mechanical System - "INTAKE MANIFOLD ")

3. Remove the high pressure fuel pipe.
   1. Remove the bracket mounting bolt (A).
      Fig 8: Locating Bracket Mounting Bolt

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   2. Remove the high pressure pipe bracket bolt (A).
   3. Remove the high pressure pipe flange nuts (B).
      Fig 9: Locating High Pressure Pipe Bracket Bolt And High Pressure Pipe Flange Nuts

      Courtesy of KIA MOTORS AMERICA, INC.
      NOTE: Remove the installation high pressure fuel pipe flange nut from the high pressure fuel pipe with the special service tool [SST No.: 09314- V100].