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Torque Specifications

WARNING: This page is about a different car, the 2015 Kia Soul EV. However, it is still accessible from the selected car via links, so may be relevant.

High Voltage Shut-off Procedures 

HIGH VOLTAGE SHUT-OFF TIGHTENING TORQUES SPECIFICATION

Item N.m kgf.m lb-ft
Safety plug service cover mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7

High Voltage Battery System 

HIGH VOLTAGE BATTERY SYSTEM TORQUE SPECIFICATIONS

Item N.m kgf.m lb-ft
Ground cable mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage battery system assembly mounting bolt 55.0 ~ 82.4 5.6 ~ 8.4 40.5 ~ 60.8
Safety plug cable assembly bracket mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage battery pack upper case mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Battery module outlet duct mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Battery rear mounting bracket mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage positive (+) power cable mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage negative (-) power cable mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Inverter busbar mounting bolt/nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Power relay assembly mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
BMS ECU mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Safety plug cable assembly mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
BMS extension wiring mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Ground bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage connector mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage battery pack assembly mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Safety plug cable assembly bracket mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7

High Voltage Battery Control System 

HIGH VOLTAGE BATTERY CONTROL SYSTEM TORQUE SPECIFICATIONS

Item N.m kgf.m lb-ft
High voltage power (+) (-) cable mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Safety plug cable assembly bracket mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
High voltage battery pack upper case mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
BMS ECU mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Safety plug service cover mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Safety plug cable assembly bracket mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7

High Voltage Battery Cooling System 

HIGH VOLTAGE BATTERY COOLING SYSTEM TORQUE SPECIFICATIONS

Item N.m kgf.m lb-ft
Protector outlet duct panel mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Outlet cooling duct mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Cooling fan mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Battery module outlet duct mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7

High Voltage Charging System 

HIGH VOLTAGE CHARGING SYSTEM TORQUE SPECIFICATIONS

Item N.m kgf.m lb-ft
OBC mounting bolt 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Normal charge port mounting bolt 10.8 ~ 13.7 1.1 ~ 1.4 8.0 ~ 10.1
Rapid charge port mounting bolt 10.8 ~ 13.7 1.1 ~ 1.4 8.0 ~ 10.1

High Voltage Distributing System 

HIGH VOLTAGE DISTRIBUTING SYSTEM TORQUE SPECIFICATIONS

Item N.m kgf.m lb-ft
High voltage joint box mounting bolt 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Under cover mounting bolt/nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Protector bracket mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
Cable protect mounting nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7