Section 8 (EV Battery System - General Information): Specifications: Specification
WARNING: This page is about a different car, the 2015 Kia Soul EV. However, it is still accessible from the selected car via links, so may be relevant.
High Voltage Shut-off Procedures
- Specification
HIGH VOLTAGE SHUT-OFF PROCEDURES SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| Capacitor Voltage between the inverter terminals | Less than 30V | Checkable by multi tester |
High Voltage Battery Handling Guide
- Specification
HANDLING GUIDE SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| Safety Plug Cable Resistance (Ω) | Less than 1Ω (20°C) | Checkable by multi tester |
| Main Fuse Resistance (Ω) | Less than 1Ω (20°C) | Checkable by multi tester |
| Checking for Welding in the High voltage Main Relay | NO | Checkable by GDS |
| Checking for welding in the High Voltage Main Relay | ∞Ω(20°C) | Checkable by multi tester |
| Insulation Resistance Inspection (MΩ) | 300 ~ 1000 | Checkable by GDS |
| Insulation Resistance Inspection (MΩ) | More than 2MΩ (20°C) | Mega Ohm tester |
| Check the High Voltage Battery Voltage (V) [No. 1 Module ~ No. 4 Module or No. 5 Module ~ No. 8 Module] |
120 ~ 207 | Checkable by multi tester |
| Check the High Voltage Battery Voltage (V) [No. 1 Module ~ No. 8 Module] | 240 ~ 413 | Checkable by multi tester |
High Voltage Battery System
HIGH VOLTAGE BATTERY SYSTEM SPECIFICATIONS
| Item | Specification | Note |
|---|---|---|
| Cell | 96 | - |
| Rated Voltage (V) | 360 | - |
| Capacity (Ah) | 75 | - |
| Energy (KWh) | 27 | - |
| Weight (kg) | 203 | - |
| Cooling System | Air-cooled | Forced air cooled |
SPECIFICATIONS
| Item | Specification | Note |
|---|---|---|
| SOC (%) | 5 ~ 95 | Checkable by GDS |
| Cell Voltage (V) | 2.5 ~ 4.3 | |
| Pack Voltage (V) | 240 ~ 413 | |
| Voltage difference between cells (mV) | Less than 40 | |
| Insulation resistance (KΩ) | 300 ~ 1000 | |
| Insulation resistance (MΩ) | More than 2 | Mega Ohm tester |
High Voltage Battery Control System
BMS ECU
- Specification
BMS ECU SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| C-CAN terminating resistance (Ω) | About 60 | Combined resistance (BMS ECU_Inverter) |
| C-CAN terminating resistnace (Ω) | About 120 | BMS ECU resistance |
Main Relay
- Specification
MAIN RELAY SPECIFICATION
| Item | Specification | |
|---|---|---|
| ON | Rated Voltage (V) | 450 |
| Rated Ampere (A) | 200 | |
| Voltage Drop (V) | Less than 0.1 (200A) | |
| Coil | Operation Voltage (V) | 12 |
| Resistance (Ω) | 21.6 ~ 26.4 (20°C) | |
SPECIFICATION
| Item | Specification | Note |
|---|---|---|
| Main Relay Fixing Status | NO | Checkable by GDS |
| Main Relay Switch (-) Resistance (Ω) | ∞ | Checkable by multi tester |
| Main Relay Operation Beep "Clicking" | Checkable | by GDS and SST |
| Coil Resistance (Ω) | 21.6 ~ 26.4 (20°C) | Checkable by multi tester |
Pre-Charge Relay
- Specification
PRE-CHARGE RELAY SPECIFICATION
| Item | Specification | |
|---|---|---|
| ON | Rated Voltage(V) | 450 |
| Rated Ampere(A) | 10 | |
| Voltage Drop(V) | Less than 0.5 (10A) | |
| Coil | Operation Voltage(V) | 12 |
| Resistance(Ω) | 104.4 ~ 127.6 (20°C) | |
SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| Main Relay Switch (-) Resistance (Ω) | ∞ | Checkable by multi tester |
| Pre Charger Relay Operation Sound | "Clicking" | Checkable by GDS and SST |
| Pre Charger Relay Coil Resistance (Ω) | 104.4 ~ 127.6 (20°C) | Checkable by multi tester |
PRE-Charge Resistor
- Specification
PRE-CHARGE RESISTOR SPECIFICATION
| Item | Specification | |
|---|---|---|
| Coil | Capacity (W) | 60 |
| Resistance (Ω) | 30 | |
Battery Current Sensor
- Specification
BATTERY CURRENT SENSOR SPECIFICATION
| Current (A) | Output Voltage (V) |
|---|---|
| -400(Charge) | 0.5 |
| -200 (Charge) | 1.5 |
| 0 | 2.5 |
| 200 (Discharge) | 3.5 |
| +400 (Discharge) | 4.5 |
SPECIFICATION
| Item | Specifications | Remark |
|---|---|---|
| Current Sensor Output Voltage (V) | About 2.5 ± 0.1 | Checkable by multi tester |
| Current Sensor Power Voltage (V) | About 5 ± 0.1 | Checkable by multi tester |
Main Fuse
- Specification
MAIN FUSE SPECIFICATION
| Item | Specification |
|---|---|
| Rated Voltage (V) | 450 (DC) |
| Rated Current (A) | 250 (DC) |
SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| Safety Plug Cable Resistance (Ω) | Less than 1 (20°C) | Checkable by multi tester |
| Main Fuse Resistance (Ω) | Less than 1 (20°C) | Checkable by multi tester |
Battery Temperature Sensor
- Specification
BATTERY TEMPERATURE SENSOR SPECIFICATION
| Temperature (°C) | Resitance (KΩ) | Tolerance (%) |
|---|---|---|
| -40 | 204.5 | ±4.0 |
| -30 | 117.8 | ±3.5 |
| - | 20 | 70.34 ±3.0 |
| - | 10 | 43.43 ±2.5 |
| 0 | 27.63 | ±2.0 |
| 10 | 18.07 | ±1.6 |
| 20 | 12.11 | ±1.2 |
| 30 | 8.303 | ±1.2 |
| 40 | 5.813 | ±1.5 |
| 50 | 4.149 | ±1.9 |
| 60 | 3.013 | ±2.2 |
| 70 | 2.225 | ±2.5 |
Runaway Arresting Device (RAD)
- Specification
RAD SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| RAD Combined Resistance (Ω) | Less than 3 (20°C) | Checkable by multi tester |
| RAD Terminal Resistance (Ω) | Less than 0.375 (20°C) | Checkable by multi tester |
| RAD Switch Position | Bottom | RAD switch and visual inspection |
High Voltage Battery Heater
- Specification
[14 Cell LH/RH]
HIGH VOLTAGE BATTERY HEATER SPECIFICATION
| Item | Specification |
|---|---|
| Resistance (Ω) | 26 ~ 29 |
[10 Cell LH/RH]
SPECIFICATION
| Item | Specification |
|---|---|
| Resistance (Ω) | 16 ~ 18 |
High Voltage Battery Heater Relay
- Specification
HIGH VOLTAGE BATTERY HEATER RELAY SPECIFICATION
| Item | Specification | |
|---|---|---|
| ON | Rated Voltage (V) | 450 |
| Rated Current (A) | 10 | |
| Voltage Drop (V) | Less than 0.5 (200A) | |
| Coil | Operation Voltage (V) | 12 |
| Resistance (Ω) | 104.4 ~ 127.6 (20°C) | |
SPECIFICATION
| Item | Specification | Remark |
|---|---|---|
| Heater Relay Switch Resistance (Ω) | ∞ | Checkable by multi tester |
| Heater Relay Operation Sound | "Tik", "Tok" | Checkable by GDS and SST |
| Heater Relay Coil Resistance (Ω) | 104.4 ~ 127.6 (20°C) | Checkable by multi tester |
High Voltage Battery Heater Fuse
- Specification
HIGH VOLTAGE BATTERY HEATER FUSE SPECIFICATION
| Item | Specification |
|---|---|
| Current (A) | 10 |
High Voltage Battery Heater Temperature Sensor
- Specification
HIGH VOLTAGE BATTERY HEATER TEMPERATURE SENSOR SPECIFICATION
| Temperature (°C) | Resistance (KΩ) | Tolerance (%) |
|---|---|---|
| -40 | 204.5 | ±4.0 |
| -30 | 117.8 | ±3.5 |
| - | 20 | 70.34 ±3.0 |
| - | 10 | 43.43 ±2.5 |
| 0 | 27.63 | ±2.0 |
| 10 | 18.07 | ±1.6 |
| 20 | 12.11 | ±1.2 |
| 30 | 8.303 | ±1.2 |
| 40 | 5.813 | ±1.5 |
| 50 | 4.149 | ±1.9 |
| 60 | 3.013 | ±2.2 |
| 70 | 2.225 | ±2.5 |
High Voltage Battery Cooling System
Cooling Fan
- Specification
COOLING FAN SPECIFICATION
| Duty(%) | Fan Speed(rpm) | |
|---|---|---|
| 0 | 0 | 0 |
| 1 | 10 | 900 |
| 2 | 20 | 1200 |
| 3 | 30 | 1500 |
| 4 | 40 | 1800 |
| 5 | 50 | 2100 |
| 6 | 60 | 2450 |
| 7 | 70 | 2600 |
| 8 | 80 | 2800 |
| 9 | 90 | 3000 |
Inlet Temperature Sensor
- Specification
INLET TEMPERATURE SENSOR SPECIFICATION
| Temperature (°C) | Resistance (KΩ) | Tolerance (%) |
|---|---|---|
| -40 | 204.5 | ±4.0 |
| -30 | 117.8 | ±3.5 |
| - | 20 | 70.34 ±3.0 |
| - 10 | 43.43 | ±2.5 |
| 0 | 27.63 | ±2.0 |
| 10 | 18.07 | ±1.6 |
| 20 | 12.11 | ±1.2 |
| 30 | 8.303 | ±1.2 |
| 40 | 5.813 | ±1.5 |
| 50 | 4.149 | ±1.9 |
| 60 | 3.013 | ±2.2 |
| 70 | 2.225 | ±2.5 |
High Voltage Charging System
ON-Board Charger (OBC)
- Specification
OBC SPECIFICATION
| Maximum Output | 6.6kW |
| Ouput Density | 0.52kVA/l |
| Size | 327 X 367 X 105 mm |
| ICCB | About 1.4kW |
| EVSE | 6.6kW |
- Specification
SPECIFICATION
| 100kW | DC 500V, 200A |
| 50kW | DC 450V, 110A |