Power Steering Pump: Reassembly
- Lubricate drive shaft seal and fit into pump shaft housing. Fit "O" ring to lower recess in pump body. Place dowel pins in locating holes. With cutaway face uppermost, fit bottom plate to drive shaft.
- Fit rotor over splines of drive shaft (countersunk face towards thrust plate) and secure with snap ring. Insert vanes in rotor with curved edge out.
- Fit drive shaft and rotor to pump body. Ensure dowel pins locate through smallest holes of bottom plate. With arrow towards rear of housing, place pump ring chamber over rotor and dowel pins.
- With spring recess up, fit chamber top plate over dowel pins. Push complete pump assembly home. Fit "O" ring into upper recess of pump body. Fit spring to recess in top plate.
- Place retaining plate over spring and push into body. Fit "O" rings to port recess, and large "O" ring to outside pump body and magnet to flange.
- Place pump casing over body. Locate mounting studs into outer casing and into pump body. Place outer casing over pump body. Tighten mounting studs.
- Install spring and flow control valve. Fit pressure outlet union. Place Woodruff key in drive shaft spindle. Install pulley and mounting plates. Refill system with fluid and bleed system.