LEMON Manuals: Even more car manuals for everyone
Home >> Isuzu >> 1999 >> Trooper Part Time >> Repair and Diagnosis >> Transmission >> Clutches >> Removal & Installation >> Clutch Assembly >> Installation (All Models)

Installation (All Models)

  1. Lubricate ball stud and install release fork, if equipped. Lubricate shift collar. Assemble release bearing, shift collar, release fork, and retaining springs. Using clutch aligner, install clutch assembly into original position.
  2. Tighten bolts evenly in diagonal pattern to specification. See TORQUE SPECIFICATIONS . Lubricate input shaft splines and release bearing contact surfaces with molybdenum grease.
  3. Operate transmission jack to position transmission at same level as engine. Mate transmission to engine and install engine-to-transmission bolts. On Amigo, Passport and Rodeo 3.2L, and Trooper, pull firmly on clutch release fork to engage release bearing to pressure plate. A click should be heard indicating release bearing is engaged. On all models, to complete installation, reverse removal procedure. Adjust clutch pedal and replace fluids.
    NOTE: On vehicles with pull-type clutch release bearings, ensure clutch release bearing is fully engaged by pushing tip of shift fork toward engine while applying force of about 5.5 lb. If shift fork will not move, then clutch release bearing is fully engaged with clutch pressure plate assembly.