Front Case and Rear Case

Remove drain plug and filler plug.
Remove mainshaft oil seal from front case, using a flat-bladed screwdriver.
CAUTION: Be careful not to damage the front case and mainshaft.

Fig 1: Removing Mainshaft Oil Seal From Front Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove front oil seal from front case, using a flat-bladed screwdriver.
CAUTION: Be careful not to damage the front case and front drive shaft.

Fig 2: Removing Front Oil Seal From Front Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove self-lock nut.
Put a matching mark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
CAUTION: For matching mark, use paint. Do not damage mainshaft.

Fig 3: Putting Matching Mark On End Of Mainshaft
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove companion flange, using a puller.
CAUTION: Be careful not to damage the companion flange.

Fig 4: Identifying Companion Flange
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove rear oil seal from rear case, using a puller.
Tool number : KV381054S0 (J-34286)

CAUTION: Be careful not to damage the rear case.

Fig 5: Identifying Rear Oil Seal From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove spacer from mainshaft.

Fig 6: Identifying Spacer From Mainshaft
Courtesy of NISSAN MOTOR CO., U.S.A.

Remove front case and rear case fixing bolts, then remove harness bracket.

BOLT NO. SPECIFICATION

Bolts symbol	Quantity	Bolt length "l" mm (in)
A	11	42 (1.65)
B	1	162 (6.38)
C	1	97 (3.82)
TORX bolts	1	40 (1.57)

Fig 7: Identifying Front Case And Rear Case Fixing Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
CAUTION: Be careful not to damage the mating surface.

Fig 8: Removing Front Case By Levering It Up With Tire Lever Or Like
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove snap ring from front case.

Fig 9: Identifying Snap Ring From Front Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove mainshaft bearing from front case, using a drift.
Tool number : KV38100300 (J-25523)

Fig 10: Removing Mainshaft Bearing From Front Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
CAUTION: Be careful not to tap drive chain.

Fig 11: Removing Drive Chain And Front Drive Shaft While Tapping Front Drive Shaft With Plastic Hammer
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove oil gutter from rear case.

Fig 12: Identifying Oil Gutter From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove oil cover bolt and sensor fixing bolt from rear case. And then, remove oil cover.

Fig 13: Identifying Oil Cover Bolt And Sensor Fixing Bolt From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove retainer from transfer assembly harness connector.
Remove transfer assembly harness connector from rear case.
Remove O-ring from transfer assembly harness connector.

Fig 14: Identifying Retainer From Transfer Assembly Harness Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove mainshaft assembly from rear case, using a drift.
Tool number : ST33052000 ( - )

Fig 15: Identifying Mainshaft Assembly From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove snap ring from rear case.

Fig 16: Identifying Snap Ring From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove rear bearing from rear case, using a drift.
Tool number A: ST30611000 (J-25742-1)

B: ST35321000 ( - )

Fig 17: Removing Rear Bearing From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove baffle plate from rear case.
Remove breather tube from rear case.

Fig 18: Removing Baffle Plate From Rear Case
Courtesy of NISSAN MOTOR CO., U.S.A.