Engine Mechanical System - General Information: Specifications
| Description | Specifications | Limit | ||
|---|---|---|---|---|
| General | ||||
| Type | In - line, DOHC | |||
| Number of cylinders | 4 | |||
| Bore | 86 mm (3.385 in.) | |||
| Stroke | 86 mm (3.385 in.) | |||
| Total displacement | 1998 cc (121.92 cu.in) | |||
| Compression ratio | 9.5: 1 | |||
| Firing order | 1 - 3 - 4 - 2 | |||
| Valve timing | ||||
| Intake valve | Opens (ATDC/BTDC) | BTDC 38° - ATDC 40° | ||
| Closes (ABDC) | ABDC 22° - ABDC 100° | |||
| Exhaust valve | Opens (BBDC) | BBDC 44° - ABDC 1° | ||
| Closes (BTDC) | ATDC 0° - ATDC 45° | |||
| Valve clearance [Engine coolant temperature: 20°C (68°F)] | ||||
| Intake valve | 0.17 - 0.23 mm (0.0067 - 0.0090 in.) | |||
| Exhaust valve | 0.32 - 0.38 mm (0.0126 - 0.0150 in.) | |||
| Camshaft | ||||
| Cam height | Intake | 44.2 mm (1.7401 in.) | ||
| Exhaust | 45.0 mm (1.7716 in.) | |||
| Intake | No. 1: 31.964 - 31.978 mm (1.2584 - 1.2589 in) | |||
| Journal outer diameter | No. 2, 3, 4, 5: 23.954 - 23.97 mm (0.9431 - 0.9437 in) | |||
| Exhaust | No. 1: 35.984 - 36.0 mm (1.4155 - 1.4173 in.) | |||
| No. 2, 3, 4, 5: 23.954 - 23.97 mm (0.9430 - 0.9437 in.) | ||||
| Intake | No. 1: 0.029 - 0.057 mm (0.0011 - 0.0022 in.) | |||
| Bearing oil clearance | No. 2, 3, 4, 5: 0.037 - 0.067 mm (0.0015 - 0.0026 in.) | No. 1: 0.090 mm (0.00354 in.) | ||
| Exhaust | No. 1: 0.007 - 0.036 mm (0.00030 - 0.00140 in) | No. 2, 3, 4, 5: 0.120 mm (0.00472 in.) | ||
| No. 2, 3, 4, 5: 0.037 - 0.067 mm (0.0015 - 0.0026 in.) | ||||
| End play | 0.04 - 0.16 mm (0.0016 - 0.0063 in.) | 0.20 mm (0.0078 in.) | ||
| Valve | ||||
| Valve length | Intake | 113.18 mm (4.4559 in.) | 112.93 mm (4.4461 in) | |
| Exhaust | 105.79 mm (4.1650 in) | 105.54 mm (4.155 in.) | ||
| Stem outer diameter | Intake | 5.465 - 5.480 mm (0.21516 - 0.21575 in.) | ||
| Exhaust | 5.458 - 5.470 mm (0.21488 - 0.21535 in.) | |||
| Face angle | 45.25° - 45.75° | |||
| Thickness of valve head (margin) | Intake | 1.56 - 1.86 mm (0.06 - 0.07 in) | ||
| Exhaust | 1.89 - 2.19 mm (0.07 - 0.08 in) | |||
| Valve stem to valve guide clearance | Intake | 0.020 - 0.047 mm (0.00078 - 0.00185 in.) | 0.070 mm (0.00275 in.) | |
| Exhaust | 0.030 - 0.054 mm (0.00118 - 0.00212 in.) | 0.090 mm (0.00354 in.) | ||
| MLA outer diameter | 31.964 - 31.980 mm (1.2584 - 1.2590 in.) | |||
| Tappet bore inner diameter | 32.000 - 32.025 mm (1.2598 - 1.2608 in.) | |||
| MLA to tappet bore clearance | 0.020 - 0.061 mm (0.00078 - 0.00240 in.) | 0.070 mm (0.00275 in.) | ||
| Valve guide | ||||
| Length | Intake | 43.8 - 44.2 mm (1.7244 - 1.7401 in.) | ||
| Exhaust | 43.8 - 44.2 mm (1.7244 - 1.7401 in.) | |||
| Inner diameter | Intake | 5.500 - 5.512 mm (0.21654 - 0.21701 in.) | ||
| Exhaust | 5.500 - 5.512 mm (0.21654 - 0.21701 in.) | |||
| Valve seat | ||||
| Width of seat contact | Intake | 1.16 - 1.46 mm (0.0457 - 0.0575 in.) | ||
| Exhaust | 1.35 - 1.65 mm (0.0531 - 0.0649 in.) | |||
| Seat angle | Intake | 44.75° - 45.10° | ||
| Exhaust | 44.75° - 45.10° | |||
| Valve spring | ||||
| Free length | 47.44 mm (1.8677 in.) | |||
| Load | 19.0 ± 0.6 kgf/35.0 mm (41.88 ± 1.32 lb/1.3779 in.) | |||
| 39.8 ± 1.2 kgf/26.0 mm (87.74 ± 2.64 lb/1.0236 in.) | ||||
| Out of squareness | Less than 1.5° | |||
| Cylinder head | Less than 0.05 mm (0.0019 in.) for total area | |||
| Flatness of gasket surface | Less than 0.02 mm (0.0007 in.) for a section of | |||
| 100 mm (3.9370 in.) x 100 mm (3.9370 in.) | ||||
| Flatness of manifold mounting surface | Intake | Less than 0.10 mm (0.0039 in.) | ||
| Exhaust | Less than 0.10 mm (0.0039 in.) | |||
| Piston | ||||
| Piston outer diameter | 85.970 - 86.000 mm (3.3846 - 3.3858 in.) | |||
| Piston to cylinder clearance | 0.020 - 0.040 mm (0.00079 - 0.00157 in.) | |||
| No. 1 ring | 1.235 - 1.250 mm (0.04862 - 0.04921 in.) | 1.260 mm (0.04961 in.) | ||
| Ring groove width | No. 2 ring | 1.230 - 1.250 mm (0.04843 - 0.04921 in.) | 1.260 mm (0.04961 in.) | |
| Oil ring | 2.010 - 2.025 mm (0.07913 - 0.07972 in.) | 2.050 mm (0.08071 in.) | ||
| Piston ring | ||||
| No. 1 ring | 0.050 - 0.080 mm (0.00197 - 0.00315 in.) | 0.100 mm (0.00394 in.) | ||
| Side clearance | No. 2 ring | 0.040 - 0.080 mm (0.00157 - 0.00315 in.) | 0.100 mm (0.00394 in.) | |
| Oil ring | 0.020 - 0.055 mm (0.00079 - 0.00217 in.) | 0.100 mm (0.00394 in.) | ||
| No. 1 ring | 0.15 - 0.25 mm (0.0059 - 0.0098 in.) | 0.60 mm (0.0236 in.) | ||
| End gap | No. 2 ring | 0.25 - 0.40 mm (0.0098 - 0.0157 in.) | 0.70 mm (0.0275 in.) | |
| Oil ring | 0.20 - 0.40 mm (0.0079 - 0.0157 in.) | 0.80 mm (0.0315 in.) | ||
| Piston pin | ||||
| Piston pin outer diameter | 21.997 - 22.000 mm (0.86602 - 0.86614 in.) | |||
| Piston pin hole inner diameter | 22.003 - 22.007 mm (0.86626 - 0.86642 in.) | |||
| Piston pin hole clearance | 0.003 - 0.010 mm (0.00012 - 0.00039 in.) | |||
| Connecting rod small end hole inner diameter | 22.005 - 22.011 mm (0.86634 - 0.86657 in.) | |||
| Piston pin - to - connecting rod interference | 0.005 - 0.014 mm (0.00020 - 0.00061 in.) | |||
| Connecting rod | ||||
| Connecting rod big end inner diameter | 51.000 - 51.018 mm (2.00787 - 2.00858 in.) | |||
| Connecting rod bearing oil clearance | 0.037 - 0.055 mm (0.0015 - 0.0022 in.) | 0.050 mm (0.00197 in.) | ||
| Side clearance | 0.10 - 0.25 mm (0.0039 - 0.0098 in.) | 0.35 mm (0.0138 in.) | ||
| Crankshaft | ||||
| Main journal outer diameter | 51.942 - 51.960 mm (2.04496 - 2.04567 in.) | |||
| Pin journal outer diameter | 47.954 - 47.972 mm (1.88795 - 1.88866 in.) | |||
| Main bearing oil clearance | 0.020 - 0.038 mm (0.0008 - 0.0015 in.) | 0.100 mm (0.00394 in.) | ||
| End play | 0.07 - 0.25 mm (0.0028 - 0.0098 in.) | 0.30 mm (0.0118 in.) | ||
| Cylinder block | ||||
| Cylinder bore | 86.00 - 86.03 mm (3.3858 - 3.3870 in.) | |||
| Flatness of gasket surface | Less than 0.05 mm (0.0019 in.) for total area Less than 0.02 mm (0.0007 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.) |
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| Engine oil | ||||
| Oil quantity | Old type | Total | 5.8L (1.53 U.S.gal., 6.12 U.S.qt., 5.10 Imp.qt.) | When replacing a short engine or block assembly |
| Oil pan | 4.4L (1.16 U.S.gal., 4.64 U.S.qt., 3.86 Imp.qt.) | |||
| Drain and refill | 4.8L (1.27 U.S.gal., 5.07 U.S.qt., 4.22 Imp.qt.) | Including oil filter | ||
| New type | Total | 6.2L (1.64 U.S.gal., 6.55 U.S.qt., 5.46 Imp.qt.) | When replacing a short engine or block assembly | |
| Oil pan | 4.8L (1.27 U.S.gal., 5.07 U.S.qt., 4.22 Imp.qt.) | |||
| Drain and refill | 5.2L (1.37 U.S.gal., 5.49 U.S.qt., 4.58 Imp.qt.) | Including oil filter | ||
| Oil grade | Specifications | 0W - 30/ACEA C2 Information
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| Oil pressure (at 1, 000 RPM) | 90.22 kPa (0.92 kgf/cm2 , 13.09 psi) or above | Oil temperature (oil pan): 110 ± 2°C (230 ± 35.6°F) | ||
| Cooling system | ||||
| Cooling method | Forced circulation with cooling fan | |||
| Coolant quantity | 8.5 L (2.2 U.S.gal., 8.9 U.S.qt., 7.4 Imp.qt.) | |||
| Thermostat | Type | Wax pellet type | ||
| Opening temperature | 88 ± 1.5°C (190 ± 2.7°F) | |||
| Full opening valve lift/temperature | More than 8 mm (0.3 in.)/100°C (212°F) | |||
| Radiator cap | Main valve opening pressure | 93.16 - 122.58 kPa (0.95 - 1.25 kgf/cm2 , 13.51 - 17.78 psi) | ||
| Vacuum valve opening pressure | 0 - 6.86 kPa (0 - 0.07 kgf/cm2, 0 - 0.99 psi) | |||