Repair Procedures: Reassembly

Install the oil jets (A).
Tightening torque

27.5 ~ 31.3 N.m (2.8 ~ 3.2 kgf.m, 20.2 ~ 23.1 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Install the crankshaft.
(Refer to "CRANKSHAFT ")
Install the crankshaft main bearing cap and check oil clearance.
(Refer to "CRANKSHAFT ")
Check the crankshaft end play.
(Refer to "CRANKSHAFT ")
Install the piston and connecting rod assemblies.
(Refer to "PISTON AND CONNECTING ROD ")
Check the connecting rod end play.
(Refer to Cylinder Block - "PISTON AND CONNECTING ROD ")
Install the oil drain cover (A) with a new gasket (B).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Install the rear oil seal case (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- Clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant
- Before assembling rear oil seal case, the liquid sealant THREE BOND 1217H should be applied to the rear oil seal case.
- The part must be assembled within 5 minutes after sealant was applied.
- Apply sealant to the inner threads of the bolt holes.
Courtesy of HYUNDAI MOTOR AMERICA
Install the rear oil seal.
(Refer to "REAR OIL SEAL ")
Install the baffle plate.
Install and uniformly tighten the baffle plate bolts, in several passes, in the sequence shown.

Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 1: Baffle Plate Bolts Tightening
Courtesy of HYUNDAI MOTOR AMERICA
Install the upper oil pan.
(Refer to "OIL PAN ")
Install the knock sensor (A).
Tightening torque:

15.7 ~ 23.5 N.m (1.6 ~ 2.4 kgf.m, 11.6 ~ 17.3 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Install the water jacket seperator.
(Refer to "WATER JACKET SEPARATOR ")
Remove the oil cover (A) and gasket (B).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Install all other parts in reverse order of removal.
Information

In case the cylinder block is replaced with a new one, select the proper crankshaft main bearing and the piston according to the crankshaft journal bore mark and the cylinder bore mark on the cylinder block.
- Crankshaft main bearing selection
  (Refer to "CRANKSHAFT ")
- Piston selection
  (Refer to "PISTON AND CONNECTING ROD ")